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Steel A842 Grade 400 vs A842 Grade 450

Steel · grade comparison

Steel A842 Grade 400 and A842 Grade 450 are both steel grades. A842 Grade 450 is the stronger of the two: tensile strength 490 MPa (71.1 ksi) against 430 MPa (62.4 ksi) for A842 Grade 400, about 14% more. In exchange, A842 Grade 400 is the more ductile: elongation 2% versus 1.5% for A842 Grade 450, and A842 Grade 450 is harder (240 HB vs 220 HB). A842 Grade 450 runs hotter in service (400°C vs 350°C continuous) and A842 Grade 400 conducts electricity better (3.1 % IACS vs 2.2 % IACS).

A842 Grade 400Choose it when the part is bent, formed or impact-loaded.

A842 Grade 450Choose it when strength drives the design, or when the part sees heat.

A842 Grade 400 vs A842 Grade 450: properties

A842 Grade 400A842 Grade 450

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

145 GPa21 Msi
150 GPa21.8 Msi

Shear Modulus

57 GPa8.3 Msi
60 GPa8.7 Msi

Bulk Modulus

100 GPa14.5 Msi
105 GPa15.2 Msi

Tensile Strength (Ultimate)

430 MPa62.4 ksi
490 MPa71.1 ksi

Elongation at Break

2%
1.5%

Reduction in Area

2%
—

Compressive Strength

1,000 MPa145 ksi
950 MPa138 ksi

Shear Strength

380 MPa55.1 ksi
430 MPa62.4 ksi

Fatigue Strength (Endurance Limit)

170 MPa24.7 ksi
205 MPa29.7 ksi

Fracture Toughness (K_IC)

24 MPa·√m21.8 ksi·√in
25 MPa·√m22.8 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
3 J1.8 ft·lbf

Hardness, Brinell

220 HB
240 HB

Hardness, Rockwell B

96 HRB
99 HRB

Hardness, Rockwell C

17 HRC
22 HRC

Hardness, Vickers

230 HV
250 HV

Same in both: Poisson's Ratio 0.26 · Yield Strength (0.2% offset) 350 MPa50.8 ksi

Physical

Density and transition temperatures.

Density

7.1 g/cm³0.26 lb/in³
7.15 g/cm³0.26 lb/in³

Liquidus Temperature

1,170°C2,138 °F
1,175°C2,147 °F

Same in both: Melting Point (Solidus) 1,150°C2,102 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

37 W/m·K21.4 BTU/hr·ft·°F
36 W/m·K20.8 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.5 µm/m·K6.4 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Same in both: Latent Heat of Fusion 220 J/g94.6 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

3.1 % IACS
2.2 % IACS

Electrical Resistivity

5.5×10⁻⁷ Ω·m21.7 µΩ·in
8×10⁻⁷ Ω·m31.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

20 / 100
16 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

30 / 100
25 / 100

Formability (cold)

5 / 100
3 / 100

Castability

55 / 100
62 / 100

Same in both: Machinability 35 / 100 · Machinability Rating (AISI 1212 = 100 %) 45% · Brazeability / Solderability 40 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

20 MJ/kg8,598 BTU/lb
22 MJ/kg9,458 BTU/lb

Embodied Carbon (primary production)

1.8 kg CO₂/kg
1.9 kg CO₂/kg

Typical Recycled Content

80%
90%

Same in both: Embodied Water 30 L/kg3.6 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

61 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

20.4 MN·m/kg
21 MN·m/kg

Modulus of Resilience

422 kJ/m³
408 kJ/m³

Thermal Diffusivity

11.3 mm²/s
10.8 mm²/s

Same in both: Thermal Shock Resistance Index 10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA842 Grade 450A842 Grade 400

Manufacturing and finishing

CapabilityA842 Grade 400A842 Grade 450
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A842 Grade 400 vs A842 Grade 450 — frequently asked

Is A842 Grade 450 stronger than A842 Grade 400?

Yes. A842 Grade 450 has a typical tensile strength of 490 MPa (71.1 ksi) against 430 MPa (62.4 ksi) for A842 Grade 400 — about 14% more.

Which is cheaper, A842 Grade 400 or A842 Grade 450?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, A842 Grade 400 or A842 Grade 450?

A842 Grade 400. Its weldability rates poor (30/100) against poor (25/100) for A842 Grade 450.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A842 Grade 400 and A842 Grade 450 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.