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Steel A231 QT-540

Heat-treated state

ASTM A231

QT-540 = q&T

Use the 540 °C temper at about 38 HRC when impact toughness leads, as on shafts and pins; tensile drops to 1290 MPa but elongation reaches 13% and service temperature 400 °C.

Standard cost $$

Values for the QT-540 condition

Other A231 tempers and conditions

A231 is listed in 10 conditions; see the grade overview at A231.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Choose fully annealed bar or rod at 197 HB when parts must be machined, cold headed or re-heat-treated afterwards; strength is only 670 MPa tensile with 23% elongation.41567023197 HB—
Normalized
Use air cooling from about 870 °C to homogenise the structure and remove forging banding as a pre-treatment before hardening; 940 MPa tensile is not a final service condition.6159402227 HRC8 % IACS
Cold drawn
Pick annealed then cold-drawn bar for dimensional accuracy and straightness on turned parts that will be quenched and tempered afterwards; drawing raises yield to 640 MPa at 14% elongation.6407901421 HRC7.8 % IACS
Q&T
Choose the 650 °C temper at about 30 HRC for large-section structural parts needing maximum toughness and machinability, accepting 1000 MPa tensile and 17% elongation.9401,0001731 HRC7.5 % IACS
QT-540This page
Q&T
Use the 540 °C temper at about 38 HRC when impact toughness leads, as on shafts and pins; tensile drops to 1290 MPa but elongation reaches 13% and service temperature 400 °C.1,2101,2901338 HRC—
OTDefault
Oil tempered spring wire
Pick the as-supplied oil-quenched and tempered chromium-vanadium spring wire for cold-coiled springs; strength is graded by wire diameter and formability is limited at a score of 30.1,4001,550946 HRC—
OT + stress relieved after coiling
Apply the 315–425 °C stress relief after coiling, a mandatory step that restores the elastic limit, stabilises free length and improves fatigue life while holding about 45 HRC.1,4301,520945 HRC7.5 % IACS
Q&T
Pick the 425 °C temper at about 43 HRC as the usual strength-toughness balance for suspension springs and high-stress fasteners, giving 1550 MPa tensile and 10% elongation.1,4301,5501043 HRC—
Q&T
Choose the 315 °C temper at about 47 HRC for leaf springs and torsion bars needing 1860 MPa tensile with slightly more ductility than the 205 °C temper.1,6201,860947 HRC—
Q&T
Use the 845 °C oil quench with 205 °C temper for maximum strength, 1930 MPa tensile at 50 HRC, in high-stress spring plates and tooling, accepting the lowest toughness of the range.1,6901,930850 HRC—

What is A231 QT-540?

A231 QT-540 is A231 heat treated to QT-540 — use the 540 °C temper at about 38 HRC when impact toughness leads, as on shafts and pins; tensile drops to 1290 MPa but elongation reaches 13% and service temperature 400 °C. A231 QT-540 has a yield strength of 1,210 MPa (175 ksi) and a tensile strength of 1,290 MPa (187 ksi) — stronger than 94% of steel grades. Elongation at break is 13% and the elastic modulus is 207 GPa (30 Msi). A231 QT-540 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). OT is the default condition FabDigit quotes; QT-540 is available on request or by drawing note.

Advantages

  • High strength — 1,210 MPa (175 ksi), better than 94% of steel grades

Limitations

  • Difficult to machine — 22/100, worse than 95% of steel grades
  • Difficult to weld — 22/100, worse than 81% of steel grades
  • Limited ductility — 13%, worse than 78% of steel grades

A231 QT-540 properties

Typical room-temperature values for A231 QT-540; 11 are specific to this condition. Other listed values are A231 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

A231 QT-540 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical15

A231 QT-540 has a yield strength of 1,210 MPa (175 ksi) and a tensile strength of 1,290 MPa (187 ksi) — stronger than 94% of steel grades. Elongation at break is 13% and the elastic modulus is 207 GPa (30 Msi).

Elastic (Young's) Modulus207 GPa30 Msi
Shear Modulus79.3 GPa11.5 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,290 MPa187 ksi
Yield Strength (0.2% offset)1,210 MPa175 ksi
Elongation at Break13%
Reduction in Area50%
Shear Strength960 MPa139 ksi
Fatigue Strength (Endurance Limit)620 MPa89.9 ksi
Fracture Toughness (K_IC)70 MPa·√m63.7 ksi·√in
Charpy V-Notch Impact (RT)34 J25.1 ft·lbf
Hardness, Brinell375 HB
Hardness, Rockwell C38 HRC
Hardness, Vickers465 HV

Thermal6

A231 QT-540 is rated for continuous service to 400°C (752 °F). It conducts heat at 44 W/m·K (25.4 BTU/hr·ft·°F), better than 57% of steel grades. Thermal expansion is 12.2 µm/m·K (6.78 µin/in·°F).

Thermal Conductivity44 W/m·K25.4 BTU/hr·ft·°F
Specific Heat Capacity475 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.2 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-40°C-40 °F

Electrical3

A231 QT-540 conducts electricity at 7.5 % IACS, worse than 67% of steel grades.

Electrical Conductivity7.5 % IACS
Electrical Resistivity2.3×10⁻⁷ Ω·m9.06 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (14/100), better than 70% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended14/100
Chemical Resistance Summary—

Sustainability4

Producing a kilogram of A231 QT-540 takes about 34 MJ of energy and emits 2.3 kg of CO₂ — more than 82% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)34 MJ/kg14,617 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content25%

Manufacturability6

A231 QT-540's machinability is poor (22/100, worse than 95% of steel grades); weldability poor (22/100); formability poor (30/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityPoor22/100
Formability (cold)Poor30/100
Brazeability / SolderabilityFair35/100
PolishabilityGood60/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with A231 QT-540

Is A231 easy to machine?

Turns and mills normally in the annealed condition at roughly 55–60 % of AISI 1212. In the oil-quenched-and-tempered state at 46 HRC, plan on grinding or hard turning with CBN or ceramic inserts.

Can A231 be welded?

A medium-carbon alloy steel with poor weldability: 200–300 °C preheat, low-hydrogen consumables and post-weld tempering are required. Finished springs should not be welded as a matter of practice.

Can A231 be formed, bent or molded?

Oil-tempered wire can be cold coiled with a spring index C of 4 or greater, and must be stress relieved at 315–425 °C after forming. Large sections are hot coiled and then through-quenched and tempered.

What surface finishes work on A231?

Corrosion resistance is poor, so use black oxide, phosphate plus oil, Dacromet or epoxy powder. After zinc or chrome electroplating, bake at 190–220 °C for at least 4 h to remove hydrogen; shot peening markedly increases fatigue life.

A231 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.48 – 0.530.5
Mn0.7 – 0.90.8
SiSAE 6150 permits up to 0.350.15 – 0.30.22
Cr0.8 – 1.10.95
V0.15% minimum≥ 0.150.18
P≤ 0.04—
S≤ 0.04—
Febalance—

A231 QT-540 — frequently asked

What is A231 QT-540 used for?

A231 QT-540 is typically used for coil springs, torsion bars and valve springs. In short: cr-V fatigue spring bar; 1550 MPa oil-tempered; not for welded assemblies.

What is the yield strength of A231 QT-540?

A231 QT-540 has a typical yield strength of 1,210 MPa (175 ksi) and a tensile strength of 1,290 MPa (187 ksi) — stronger than 94% of steel grades. Strength varies by condition: see the 10 listed tempers.

Is A231 QT-540 easy to machine?

Not especially — machinability is rated poor (22/100, worse than 95% of steel grades). Turns and mills normally in the annealed condition at roughly 55–60 % of AISI 1212. In the oil-quenched-and-tempered state at 46 HRC, plan on grinding or hard turning with CBN or ceramic inserts.

Can A231 QT-540 be welded?

Not readily — weldability is rated poor (22/100). A medium-carbon alloy steel with poor weldability: 200–300 °C preheat, low-hydrogen consumables and post-weld tempering are required. Finished springs should not be welded as a matter of practice.

What surface finishes work on A231 QT-540?

Corrosion resistance is poor, so use black oxide, phosphate plus oil, Dacromet or epoxy powder. After zinc or chrome electroplating, bake at 190–220 °C for at least 4 h to remove hydrogen; shot peening markedly increases fatigue life.

Can A231 QT-540 be formed, bent or molded?

Oil-tempered wire can be cold coiled with a spring index C of 4 or greater, and must be stress relieved at 315–425 °C after forming. Large sections are hot coiled and then through-quenched and tempered.

What is the maximum service temperature of A231 QT-540?

A231 QT-540 is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between A231-OT and A231-ANN?

OT is the default condition — pick the as-supplied oil-quenched and tempered chromium-vanadium spring wire for cold-coiled springs; strength is graded by wire diameter and formability is limited at a score of 30. ANN: choose fully annealed bar or rod at 197 HB when parts must be machined, cold headed or re-heat-treated afterwards; strength is only 670 MPa tensile with 23% elongation. Yield strength is 1,400 MPa in OT versus 415 MPa in ANN.

Sources

  1. ASTM A231/A231M — Chromium-Vanadium Alloy Steel Spring Wire — ASTM International (2022)
  2. SAE J404 / J1249 — Chemical Compositions of SAE Alloy Steels (6150) — SAE International (2020)
  3. GB/T 1222 (50CrVA) (2016)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. Handbook of Spring Design — Spring Manufacturers Institute (SMI) (2013)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.