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Steel 51100 Annealed

Temper · default condition

AISI/SAE 51100 · ASTM A295

Standard mill-supplied condition for machining, cold forming and subsequent through hardening.

Budget cost $

Values for the Annealed condition

Other 51100 tempers and conditions

51100 is listed in 7 conditions; see the grade overview at 51100.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefaultThis page
Annealed (spheroidize annealed bar/tube)
Standard mill-supplied condition for machining, cold forming and subsequent through hardening.40064025192 HB46 W/m·K
Normalized (≈870 °C, air cooled)
Used to break up carbide networks in forgings before spheroidize annealing.5209001226 HRC8 % IACS
Hot rolled
As-rolled bar for forging or re-heat-treatment stock; hard and unsuitable for direct machining.5509001227 HRC8 % IACS
Cold drawn
Close-tolerance bright bar and wire for rollers, pins and cold-headed blanks.6207601019 HRC8 % IACS
quench + temper 300–400 °C
Tougher tempered condition for shafts, cams and wear parts where shock loading matters more than peak hardness.1,4001,600548 HRC—
oil quench + temper 180–230 °C
Slightly softer temper for better dimensional stability and impact tolerance in service to ~200 °C.1,7002,050260 HRC—
oil quench + low temper (150–180 °C)
Standard through-hardened bearing condition for maximum rolling-contact fatigue life and wear resistance.1,8002,200162 HRC36 W/m·K

What is 51100 Annealed?

51100 Annealed is 51100 in the Annealed temper — standard mill-supplied condition for machining, cold forming and subsequent through hardening. 51100 Annealed has a yield strength of 400 MPa (58 ksi) and a tensile strength of 640 MPa (92.8 ksi) — weaker than 60% of steel grades. Elongation at break is 25% and the elastic modulus is 205 GPa (29.7 Msi). 51100 Annealed has a density of 7.81 g/cm³ (0.282 lb/in³), lighter than 84% of steel grades. It melts at 1,415°C (2,579 °F).

Advantages

  • Polishes to a fine finish — 88/100, better than 100% of steel grades
  • Ductile — tolerates forming and impact — 25%, better than 77% of steel grades

Limitations

  • Difficult to weld — 12/100, worse than 96% of steel grades
  • Low fracture toughness — 45 MPa·√m (41 ksi·√in), worse than 90% of steel grades

51100 Annealed properties

Typical room-temperature values for 51100 Annealed; 14 are specific to this condition. Other listed values are 51100 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

51100 Annealed has a density of 7.81 g/cm³ (0.282 lb/in³), lighter than 84% of steel grades. It melts at 1,415°C (2,579 °F).

Density7.81 g/cm³0.28 lb/in³
Melting Point (Solidus)1,415°C2,579 °F
Liquidus Temperature1,460°C2,660 °F

Mechanical16

51100 Annealed has a yield strength of 400 MPa (58 ksi) and a tensile strength of 640 MPa (92.8 ksi) — weaker than 60% of steel grades. Elongation at break is 25% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)640 MPa92.8 ksi
Yield Strength (0.2% offset)400 MPa58 ksi
Elongation at Break25%
Reduction in Area45%
Compressive Strength420 MPa60.9 ksi
Shear Strength420 MPa60.9 ksi
Fatigue Strength (Endurance Limit)310 MPa45 ksi
Fracture Toughness (K_IC)45 MPa·√m41 ksi·√in
Charpy V-Notch Impact (RT)22 J16.2 ft·lbf
Hardness, Brinell192 HB
Hardness, Rockwell B91 HRB
Hardness, Vickers200 HV

Thermal6

51100 Annealed is rated for continuous service to 400°C (752 °F). It conducts heat at 46 W/m·K (26.6 BTU/hr·ft·°F), better than 71% of steel grades. Thermal expansion is 11.9 µm/m·K (6.61 µin/in·°F).

Thermal Conductivity46 W/m·K26.6 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.9 µm/m·K6.6 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-50°C-58 °F

Electrical3

51100 Annealed conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryNo practical corrosion resistance: rusts in humid air and water, attacked by acids and chlorides; must be kept oiled, phosphated or coated. Compatible with mineral and synthetic bearing lubricants.

Sustainability4

Producing a kilogram of 51100 Annealed takes about 34 MJ of energy and emits 2.4 kg of CO₂ — more than 82% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)34 MJ/kg14,617 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content25%

Manufacturability8

51100 Annealed's machinability is fair (45/100, worse than 65% of steel grades); weldability not recommended (12/100); formability fair (40/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityNot recommended12/100
Formability (cold)Fair40/100
CastabilityPoor30/100
Brazeability / SolderabilityFair35/100
PolishabilityExcellent88/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphate or thin dense chrome instead

Common Calculations5

Specific Strength (UTS / density)calculated82 kN·m/kg
Specific Stiffness (E / density)calculated26.2 MN·m/kg
Modulus of Resiliencecalculated390 kJ/m³
Thermal Diffusivitycalculated12.8 mm²/s
Thermal Shock Resistance Indexcalculated12

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 51100 Annealed

Is 51100 easy to machine?

Machine only in the spheroidize-annealed condition (~40 % of AISI 1212) with rigid setups and carbide tooling; hardened parts require grinding, honing or CBN hard turning.

Can 51100 be welded?

Effectively non-weldable in production — ~1 % C causes quench cracking; if repair is unavoidable, preheat 300–400 °C and post-weld temper immediately.

Can 51100 be formed, bent or molded?

Cold heading and upsetting are done spheroidize-annealed; hot forge 1050–1150 °C, finish above 900 °C and slow-cool then re-anneal to avoid carbide networks.

What surface finishes work on 51100?

Harden at 800–840 °C in oil, temper 150–180 °C, then grind and superfinish; protect with oil film, black oxide, manganese phosphate or thin dense chrome since the alloy has no inherent corrosion resistance.

51100 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CASTM A295 grade 511000.98 – 1.11.03
Mn0.25 – 0.450.35
Si0.15 – 0.350.25
Crleaner than 52100 (1.30–1.60 Cr)0.9 – 1.151.02
P≤ 0.03—
S≤ 0.02—
Niresidual max≤ 0.25—
Curesidual max≤ 0.3—
Moresidual max≤ 0.1—
Febalance—

51100 Annealed — frequently asked

What is 51100 Annealed used for?

51100 Annealed is typically used for small to medium bearing races, precision rollers, bearing balls, cam followers and track rollers, pump and gear shafts requiring high hardness and bushings and thrust washers. In short: lower-Cr 52100 alternative; ASTM A295 bearing grade; hardens 45–64 HRC.

What is the yield strength of 51100 Annealed?

51100 Annealed has a typical yield strength of 400 MPa (58 ksi) and a tensile strength of 640 MPa (92.8 ksi) — weaker than 60% of steel grades. Strength varies by condition: see the 7 listed tempers.

Is 51100 Annealed easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 65% of steel grades). Machine only in the spheroidize-annealed condition (~40 % of AISI 1212) with rigid setups and carbide tooling; hardened parts require grinding, honing or CBN hard turning.

Can 51100 Annealed be welded?

Not readily — weldability is rated not recommended (12/100). Effectively non-weldable in production — ~1 % C causes quench cracking; if repair is unavoidable, preheat 300–400 °C and post-weld temper immediately.

What surface finishes work on 51100 Annealed?

Harden at 800–840 °C in oil, temper 150–180 °C, then grind and superfinish; protect with oil film, black oxide, manganese phosphate or thin dense chrome since the alloy has no inherent corrosion resistance.

Can 51100 Annealed be formed, bent or molded?

Cold heading and upsetting are done spheroidize-annealed; hot forge 1050–1150 °C, finish above 900 °C and slow-cool then re-anneal to avoid carbide networks.

What is the maximum service temperature of 51100 Annealed?

51100 Annealed is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 51100 Annealed and 51100-CD?

Annealed is the default condition — standard mill-supplied condition for machining, cold forming and subsequent through hardening. CD: close-tolerance bright bar and wire for rollers, pins and cold-headed blanks. Yield strength is 400 MPa in Annealed versus 620 MPa in CD.

Sources

  1. ASTM A295/A295M — High-Carbon Anti-Friction Bearing Steel — ASTM International (2014)
  2. ASM Handbook Vol. 1: Properties and Selection — Irons, Steels, and High-Performance Alloys — ASM International (1990)
  3. ASM Handbook Vol. 4: Heat Treating — ASM International (1991)
  4. Machining Data Handbook / ASM Machining volume — ASM International (1989)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.