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Steel 51100 vs 52100

Steel · grade comparison

Steel 51100 and 52100 are both steel grades. 52100 is the stronger of the two: tensile strength 690 MPa (100 ksi) against 640 MPa (92.8 ksi) for 51100, about 8% more. 51100 conducts electricity better (8 % IACS vs 7 % IACS). On the shop floor, 51100 sits in a lower cost tier (budget, $) than 52100 (premium, $$$).

51100Choose it when cost is the deciding factor.

52100Choose it when strength drives the design.

51100 vs 52100: properties

5110052100

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

160 GPa23.2 Msi
166 GPa24.1 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

640 MPa92.8 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
415 MPa60.2 ksi

Compressive Strength

420 MPa60.9 ksi
430 MPa62.4 ksi

Fatigue Strength (Endurance Limit)

310 MPa45 ksi
320 MPa46.4 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
—

Charpy V-Notch Impact (RT)

22 J16.2 ft·lbf
15 J11.1 ft·lbf

Hardness, Brinell

192 HB
195 HB

Hardness, Rockwell B

91 HRB
93 HRB

Hardness, Vickers

200 HV
205 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Elongation at Break 25% · Reduction in Area 45% · Shear Strength 420 MPa60.9 ksi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,415°C2,579 °F
1,424°C2,595 °F

Liquidus Temperature

1,460°C2,660 °F
1,455°C2,651 °F

Same in both: Density 7.81 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
475 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
247 J/g106 BTU/lb

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Same in both: Thermal Conductivity 46 W/m·K26.6 BTU/hr·ft·°F · Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
7 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.62 V

Corrosion Resistance

10 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
40 / 100

Formability (cold)

40 / 100
35 / 100

Castability

30 / 100
25 / 100

Polishability

88 / 100
85 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 40% · Weldability 12 / 100 · Brazeability / Solderability 35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.4 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

25%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

82 kN·m/kg
88 kN·m/kg

Modulus of Resilience

390 kJ/m³
420 kJ/m³

Thermal Diffusivity

12.8 mm²/s
12.4 mm²/s

Thermal Shock Resistance Index

12
13

Same in both: Specific Stiffness (E / density) 26.2 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale5210051100

Manufacturing and finishing

Capability5110052100
CNC machining—Yes
Sheet metal—Yes
Default condition—Annealed
Relative cost$ Budget$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

51100 vs 52100 — frequently asked

Is 52100 stronger than 51100?

Yes. 52100 has a typical tensile strength of 690 MPa (100 ksi) against 640 MPa (92.8 ksi) for 51100 — about 8% more.

Which is cheaper, 51100 or 52100?

51100 is the lower-cost material: it sits in the budget tier ($) while 52100 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 51100 or 52100?

51100, by a small margin. Both rate fair for machinability — 45/100 against 40/100 for 52100.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 51100 and 52100 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.