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Steel 4-79 Mo-Permalloy H2-Anneal

Heat-treated state

H2-Anneal = dry-hydrogen magnetic anneal, 1100–1180 °C, controlled slow cool

Final state for shields and high-permeability cores — pick after all forming/welding is finished; handle with care, any strain destroys the magnetics.

High cost $$$$

Values for the H2-Anneal condition

Other 4-79 Mo-Permalloy tempers and conditions

4-79 Mo-Permalloy is listed in 7 conditions; see the grade overview at 4-79 Mo-Permalloy.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
H2-AnnealThis page
Dry-hydrogen magnetic anneal, 1100–1180 °C, controlled slow cool
Final state for shields and high-permeability cores — pick after all forming/welding is finished; handle with care, any strain destroys the magnetics.22050045110 HB3.1 % IACS
magnetic-field (transverse or longitudinal) anneal after hydrogen anneal
Choose when a flat (constant-permeability, sheared) or square hysteresis loop is required, e.g. current transformers and pulse cores.22050045110 HB3.1 % IACS
Hot rolled/forged plate, bar and rod, annealed
Heavy-section supply form for machined shield housings and large cores; softer and coarser-grained than cold-worked product.25056040125 HB3.1 % IACS
AnnealedDefault
mill soft anneal (strip/sheet as supplied)
Standard stocked soft strip/sheet: formable, moderate permeability; final magnetic anneal is done after forming.26055040120 HB—
Half hard
Compromise temper for parts needing some spring/stiffness during handling before the final magnetic anneal.5607601213 HRC3.1 % IACS
Cold drawn
Straight, dimensionally accurate rod/wire for machined pole pieces and shield hardware; anneal parts after machining.6208001517 HRC3.1 % IACS
Cold rolled
Springy as-rolled strip for thin gauges, laminations and parts that will be annealed later; magnetically poor as-is.8501,000325 HRC3 % IACS

What is 4-79 Mo-Permalloy H2-Anneal?

4-79 Mo-Permalloy H2-Anneal is 4-79 Mo-Permalloy heat treated to H2-Anneal — final state for shields and high-permeability cores — pick after all forming/welding is finished; handle with care, any strain destroys the magnetics. 4-79 Mo-Permalloy H2-Anneal has a yield strength of 220 MPa (31.9 ksi) and a tensile strength of 500 MPa (72.5 ksi) — weaker than 98% of steel grades. Elongation at break is 45% and the elastic modulus is 205 GPa (29.7 Msi). 4-79 Mo-Permalloy H2-Anneal has a density of 8.74 g/cm³ (0.316 lb/in³), heavier than 100% of steel grades. It melts at 1,400°C (2,552 °F). Annealed is the default condition FabDigit quotes; H2-Anneal is available on request or by drawing note.

Advantages

  • Ductile — tolerates forming and impact — 45%, better than 100% of steel grades
  • Good corrosion resistance — 45/100, better than 98% of steel grades
  • Polishes to a fine finish — 70/100, better than 87% of steel grades

Limitations

  • High embodied carbon — 10 kg CO₂/kg, worse than 100% of steel grades
  • Low strength — 220 MPa (31.9 ksi), worse than 98% of steel grades
  • Poor heat conductor — 19 W/m·K (11 BTU/hr·ft·°F), worse than 97% of steel grades
  • Difficult to machine — 25/100, worse than 93% of steel grades
  • Low electrical conductivity — 3.1 % IACS, worse than 89% of steel grades

4-79 Mo-Permalloy H2-Anneal properties

Typical room-temperature values for 4-79 Mo-Permalloy H2-Anneal; 22 are specific to this condition. Other listed values are 4-79 Mo-Permalloy reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

4-79 Mo-Permalloy H2-Anneal has a density of 8.74 g/cm³ (0.316 lb/in³), heavier than 100% of steel grades. It melts at 1,400°C (2,552 °F).

Density8.74 g/cm³0.32 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical12

4-79 Mo-Permalloy H2-Anneal has a yield strength of 220 MPa (31.9 ksi) and a tensile strength of 500 MPa (72.5 ksi) — weaker than 98% of steel grades. Elongation at break is 45% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus175 GPa25.4 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)500 MPa72.5 ksi
Yield Strength (0.2% offset)220 MPa31.9 ksi
Elongation at Break45%
Reduction in Area72%
Fatigue Strength (Endurance Limit)230 MPa33.4 ksi
Hardness, Brinell110 HB
Hardness, Rockwell B65 HRB
Hardness, Vickers115 HV

Thermal5

4-79 Mo-Permalloy H2-Anneal is rated for continuous service to 400°C (752 °F). It conducts heat at 19 W/m·K (11 BTU/hr·ft·°F), worse than 97% of steel grades. Thermal expansion is 12.5 µm/m·K (6.94 µin/in·°F).

Thermal Conductivity19 W/m·K11 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.5 µm/m·K6.9 µin/in·°F
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-196°C-321 °F

Electrical3

4-79 Mo-Permalloy H2-Anneal conducts electricity at 3.1 % IACS, worse than 89% of steel grades.

Electrical Conductivity3.1 % IACS
Electrical Resistivity5.5×10⁻⁷ Ω·m21.7 µΩ·in
Magnetic Responseferromagnetic — µi ≥ 30 000, µmax 150 000–300 000, Hc ≈ 0.8–2 A/m, Bs ≈ 0.75 T

Chemical & Environmental3

Corrosion resistance is fair (45/100), better than 98% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.3 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryGood tarnish/atmospheric resistance in dry indoor air thanks to ~79 % Ni; attacked by acids, humid chloride and sulfur atmospheres — shields are normally passivated, plated or lacquered.

Sustainability4

Producing a kilogram of 4-79 Mo-Permalloy H2-Anneal takes about 140 MJ of energy and emits 10 kg of CO₂ — more than 100% of steel grades. Typical recycled content is 20%.

Embodied Energy (primary production)140 MJ/kg60,189 BTU/lb
Embodied Carbon (primary production)10 kg CO₂/kg
Embodied Water200 L/kg24 gal/lb
Typical Recycled Content20%

Manufacturability8

4-79 Mo-Permalloy H2-Anneal's machinability is poor (25/100, worse than 93% of steel grades); weldability good (60/100); formability good (55/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityGood60/100
Formability (cold)Good55/100
CastabilityFair40/100
Brazeability / SolderabilityVery good70/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous Ni-Fe alloy; use electroless Ni, tin or zinc plating / conversion coating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 4-79 Mo-Permalloy H2-Anneal

Is 4-79 Mo-Permalloy easy to machine?

Gummy and work-hardening — use sharp positive-rake carbide, rigid setups, low speed with heavy feed and flood coolant; leave a finishing pass and anneal after machining to restore magnetics.

Can 4-79 Mo-Permalloy be welded?

TIG/laser/electron-beam weldable with matching or Ni-Fe filler and low heat input; every weld and its HAZ must be re-annealed in dry hydrogen to recover permeability.

Can 4-79 Mo-Permalloy be formed, bent or molded?

Excellent deep-drawability in the soft temper (shield cans drawn in several stages with interstage anneals); any residual strain, dent or hard clamping raises coercivity dramatically.

What surface finishes work on 4-79 Mo-Permalloy?

Not anodizable; deburr gently, then passivate, electroless-nickel, tin or zinc plate, or lacquer for humid environments — avoid abrasive blasting or hard stamping after final anneal.

4-79 Mo-Permalloy chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
NiNi (+Co) per GB/T 14986 1J7978.5 – 8079
Mosome producers/ASTM grades run 4.0–5.03.8 – 4.14
Mn0.3 – 0.60.45
Si0.15 – 0.30.22
C≤ 0.030.02
S≤ 0.02—
P≤ 0.02—
Febalance, ≈16–17 %balance—

4-79 Mo-Permalloy H2-Anneal — frequently asked

What is 4-79 Mo-Permalloy H2-Anneal used for?

4-79 Mo-Permalloy H2-Anneal is typically used for pulse/audio transformer cores, magnetic shielding cans, current sensor cores and recording head laminations. In short: archetypal high-permeability permalloy; best low-field shielding strip; deep-draws in soft temper.

What is the yield strength of 4-79 Mo-Permalloy H2-Anneal?

4-79 Mo-Permalloy H2-Anneal has a typical yield strength of 220 MPa (31.9 ksi) and a tensile strength of 500 MPa (72.5 ksi) — weaker than 98% of steel grades. Strength varies by condition: see the 7 listed tempers.

Is 4-79 Mo-Permalloy H2-Anneal easy to machine?

Not especially — machinability is rated poor (25/100, worse than 93% of steel grades). Gummy and work-hardening — use sharp positive-rake carbide, rigid setups, low speed with heavy feed and flood coolant; leave a finishing pass and anneal after machining to restore magnetics.

Can 4-79 Mo-Permalloy H2-Anneal be welded?

Yes — weldability is rated good (60/100). TIG/laser/electron-beam weldable with matching or Ni-Fe filler and low heat input; every weld and its HAZ must be re-annealed in dry hydrogen to recover permeability.

What surface finishes work on 4-79 Mo-Permalloy H2-Anneal?

Not anodizable; deburr gently, then passivate, electroless-nickel, tin or zinc plate, or lacquer for humid environments — avoid abrasive blasting or hard stamping after final anneal.

Can 4-79 Mo-Permalloy H2-Anneal be formed, bent or molded?

Excellent deep-drawability in the soft temper (shield cans drawn in several stages with interstage anneals); any residual strain, dent or hard clamping raises coercivity dramatically.

What is the maximum service temperature of 4-79 Mo-Permalloy H2-Anneal?

4-79 Mo-Permalloy H2-Anneal is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 4-79 Mo-Permalloy Annealed and 4-79 Mo-Permalloy-CR?

Annealed is the default condition — standard stocked soft strip/sheet: formable, moderate permeability; final magnetic anneal is done after forming. CR: springy as-rolled strip for thin gauges, laminations and parts that will be annealed later; magnetically poor as-is. Yield strength is 260 MPa in Annealed versus 850 MPa in CR.

Sources

  1. GB/T 14986 (1J79) — SAC (2018)
  2. ASTM A753 Standard Specification for Wrought Nickel-Iron Soft Magnetic Alloys — ASTM (2020)
  3. HyMu 80 Alloy technical datasheet — Carpenter Technology (2020)
  4. MAGNIFER 7904 / soft magnetic Ni-Fe alloys — VDM Metals (2019)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (magnetically soft materials) — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.