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Steel 1.2363-ESR

Grade

EN 1.2363 · AISI/SAE A2

ESR = electroslag remelted (premium cleanliness) bar/plate

Specify for large blocks, EDM-heavy tooling or polished surfaces where inclusion cleanliness and isotropy matter.

Premium cost $$$

Values for the ESR condition

Other 1.2363 tempers and conditions

1.2363 is listed in 8 conditions; see the grade overview at 1.2363.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefault
soft annealed (spheroidized), ≤ 250 HB
Standard delivery condition for bar, plate and flat stock; machine to shape here, then harden.50079016220 HB—
Annealed, precision ground flat stock / drill rod
Choose when you want ready-to-machine ground blanks with tight thickness tolerance and low decarburized skin.5007901620 HRC2.8 % IACS
ESRThis page
Electroslag remelted (premium cleanliness) bar/plate
Specify for large blocks, EDM-heavy tooling or polished surfaces where inclusion cleanliness and isotropy matter.5107901820 HRC2.8 % IACS
Hardened + tempered ~560 °C
Maximum-toughness setting for thick-section, impact-loaded cold-work tools and thread rolling dies.1,6001,850455 HRC—
Hardened + tempered ~540 °C
Tougher setting for shear blades, heavier punches and tools prone to chipping.1,7001,950357 HRC—
Hardened + tempered ~500 °C
Best choice when tools are nitrided/PVD-coated or must resist warm service up to ~450 °C.1,8002,050259 HRC—
Hardened + tempered 175–200 °C
Maximum wear resistance for blanking punches and dies working at room temperature.1,9002,200161 HRC20 W/m·K
Hardened + deep cryogenic treatment + temper
Sub-zero step converts retained austenite for gauges and precision punches needing extreme dimensional stability and peak hardness.1,9502,200163 HRC2.5 % IACS

What is 1.2363-ESR?

1.2363-ESR is 1.2363 in the ESR grade — specify for large blocks, EDM-heavy tooling or polished surfaces where inclusion cleanliness and isotropy matter. 1.2363-ESR has a yield strength of 510 MPa (74 ksi) and a tensile strength of 790 MPa (115 ksi) — stronger than 65% of steel grades. Elongation at break is 18% and the elastic modulus is 205 GPa (29.7 Msi). 1.2363-ESR has a density of 7.86 g/cm³ (0.284 lb/in³), heavier than 90% of steel grades. It melts at 1,400°C (2,552 °F). Annealed is the default condition FabDigit quotes; ESR is available on request or by drawing note.

Advantages

  • Polishes to a fine finish — 78/100, better than 95% of steel grades

Limitations

  • Low electrical conductivity — 2.8 % IACS, worse than 94% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Poor heat conductor — 23 W/m·K (13.3 BTU/hr·ft·°F), worse than 92% of steel grades
  • High embodied carbon — 2.5 kg CO₂/kg, worse than 82% of steel grades
  • Limited formability — 20/100, worse than 80% of steel grades

1.2363-ESR properties

Typical room-temperature values for 1.2363-ESR; 24 are specific to this condition. Other listed values are 1.2363 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

1.2363-ESR has a density of 7.86 g/cm³ (0.284 lb/in³), heavier than 90% of steel grades. It melts at 1,400°C (2,552 °F).

Density7.86 g/cm³0.28 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,460°C2,660 °F

Mechanical15

1.2363-ESR has a yield strength of 510 MPa (74 ksi) and a tensile strength of 790 MPa (115 ksi) — stronger than 65% of steel grades. Elongation at break is 18% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)790 MPa115 ksi
Yield Strength (0.2% offset)510 MPa74 ksi
Elongation at Break18%
Reduction in Area42%
Compressive Strength900 MPa131 ksi
Shear Strength485 MPa70.3 ksi
Fatigue Strength (Endurance Limit)400 MPa58 ksi
Charpy V-Notch Impact (RT)48 J35.4 ft·lbf
Hardness, Brinell220 HB
Hardness, Rockwell B97 HRB
Hardness, Vickers230 HV

Thermal6

1.2363-ESR is rated for continuous service to 200°C (392 °F). It conducts heat at 23 W/m·K (13.3 BTU/hr·ft·°F), worse than 92% of steel grades. Thermal expansion is 11 µm/m·K (6.11 µin/in·°F).

Thermal Conductivity23 W/m·K13.3 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11 µm/m·K6.1 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-40°C-40 °F

Electrical3

1.2363-ESR conducts electricity at 2.8 % IACS, worse than 94% of steel grades.

Electrical Conductivity2.8 % IACS
Electrical Resistivity6.2×10⁻⁷ Ω·m24.4 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (18/100), better than 83% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistancePoor18/100
Chemical Resistance SummaryNot corrosion resistant: rusts in humid air and rapidly in water, acids or chlorinated coolants; requires oiling, phosphating, nitriding or PVD coating for storage and service.

Sustainability4

Producing a kilogram of 1.2363-ESR takes about 33 MJ of energy and emits 2.5 kg of CO₂ — more than 76% of steel grades. Typical recycled content is 40%.

Embodied Energy (primary production)33 MJ/kg14,187 BTU/lb
Embodied Carbon (primary production)2.5 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content40%

Manufacturability7

1.2363-ESR's machinability is fair (44/100, worse than 71% of steel grades); weldability poor (25/100); formability poor (20/100).

MachinabilityFair44/100
Machinability Rating (AISI 1212 = 100 %)48%
WeldabilityPoor25/100
Formability (cold)Poor20/100
Brazeability / SolderabilityPoor30/100
PolishabilityVery good78/100
Anodizing Responsen/a — ferrous alloy; use nitriding, black oxide, phosphating or PVD (TiN/CrN) instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 1.2363-ESR

Is 1.2363 easy to machine?

Machine fully in the annealed condition with rigid setups and coated carbide; hardened tools require grinding, EDM or CBN, and EDM'd surfaces should be stoned and stress-relieved.

Can 1.2363 be welded?

Only repair welding with matched 5%Cr filler: preheat 300–400 °C, weld hot, then temper 25 °C below the previous tempering temperature.

Can 1.2363 be formed, bent or molded?

Hot work 1050→850 °C with slow furnace cooling; cold forming is impractical — shape by machining, then air harden from 940–980 °C for near-zero distortion.

What surface finishes work on 1.2363?

Cannot be anodized; use nitriding, black oxide/phosphate, hard chrome or PVD TiN/CrN, and always oil annealed stock to prevent rust.

1.2363 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.95 – 1.051
Si0.1 – 0.40.3
Mn0.4 – 0.80.6
P≤ 0.03—
S≤ 0.03—
Cr4.8 – 5.55.15
Mo0.9 – 1.21.05
V0.15 – 0.350.25
Febalance—

1.2363-ESR — frequently asked

What is 1.2363-ESR used for?

1.2363-ESR is typically used for punches, cutting dies and forming tools. In short: air-hardening, low distortion; A2-equivalent cold-work steel; tougher than D2.

What is the yield strength of 1.2363-ESR?

1.2363-ESR has a typical yield strength of 510 MPa (74 ksi) and a tensile strength of 790 MPa (115 ksi) — stronger than 65% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is 1.2363-ESR easy to machine?

Not especially — machinability is rated fair (44/100, worse than 71% of steel grades). Machine fully in the annealed condition with rigid setups and coated carbide; hardened tools require grinding, EDM or CBN, and EDM'd surfaces should be stoned and stress-relieved.

Can 1.2363-ESR be welded?

Not readily — weldability is rated poor (25/100). Only repair welding with matched 5%Cr filler: preheat 300–400 °C, weld hot, then temper 25 °C below the previous tempering temperature.

What surface finishes work on 1.2363-ESR?

Cannot be anodized; use nitriding, black oxide/phosphate, hard chrome or PVD TiN/CrN, and always oil annealed stock to prevent rust.

Can 1.2363-ESR be formed, bent or molded?

Hot work 1050→850 °C with slow furnace cooling; cold forming is impractical — shape by machining, then air harden from 940–980 °C for near-zero distortion.

What is the maximum service temperature of 1.2363-ESR?

1.2363-ESR is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 1.2363 Annealed and 1.2363-ESR?

Annealed is the default condition — standard delivery condition for bar, plate and flat stock; machine to shape here, then harden. ESR: specify for large blocks, EDM-heavy tooling or polished surfaces where inclusion cleanliness and isotropy matter. Yield strength is 500 MPa in Annealed versus 510 MPa in ESR.

Sources

  1. EN ISO 4957 — Tool steels (X100CrMoV5-1) — ISO/CEN (2018)
  2. ASTM A681 — Alloy tool steels (Type A2) — ASTM (2015)
  3. GB/T 1299 — (Cr5Mo1V) — SAC (2014)
  4. ASM Handbook Vol. 1: Properties and Selection: Irons, Steels — ASM International (1990)
  5. Uddeholm Rigor / Böhler K305 cold-work tool steel datasheets — voestalpine (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.