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Stainless Steel Discaloy ST-SA

Precip hard

UNS S66220

ST-SA = sT + single age

Simplified single-step age; slightly lower strength but better ductility and notch toughness than double aging.

High cost $$$$

Values for the ST-SA condition

Other Discaloy tempers and conditions

Discaloy is listed in 5 conditions; see the grade overview at Discaloy.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest condition, used for forming, machining of complex shapes and welding before aging.30070040190 HB—
Hot rolled
Mill product form supplied for re-forging or subsequent full heat treatment; properties not guaranteed.4508003020 HRC1.9 % IACS
ST-SAThis page
ST + single age
Simplified single-step age; slightly lower strength but better ductility and notch toughness than double aging.6609402328 HRC1.9 % IACS
STADefault
Solution treated and aged
Standard supply and service condition for turbine discs, bolts and shafts needing strength to ~650 °C.7301,0002030 HRC—
Cold drawn
Choose for fasteners and springs where cold work plus subsequent aging gives the highest room-temperature strength.9501,1501235 HRC1.9 % IACS

What is Discaloy ST-SA?

Discaloy ST-SA is Discaloy in the ST-SA condition — simplified single-step age; slightly lower strength but better ductility and notch toughness than double aging. Discaloy ST-SA has a yield strength of 660 MPa (95.7 ksi) and a tensile strength of 940 MPa (136 ksi) — stronger than 91% of stainless steel grades. Elongation at break is 23% and the elastic modulus is 196 GPa (28.4 Msi). Discaloy ST-SA has a density of 7.97 g/cm³ (0.288 lb/in³), heavier than 83% of stainless steel grades. It melts at 1,380°C (2,516 °F). STA is the default condition FabDigit quotes; ST-SA is available on request or by drawing note.

Advantages

  • High strength — 660 MPa (95.7 ksi), better than 91% of stainless steel grades

Limitations

  • Difficult to machine — 20/100, worse than 98% of stainless steel grades
  • Low electrical conductivity — 1.9 % IACS, worse than 84% of stainless steel grades
  • Difficult to weld — 42/100, worse than 81% of stainless steel grades
  • High embodied carbon — 5.5 kg CO₂/kg, worse than 77% of stainless steel grades

Discaloy ST-SA properties

Typical room-temperature values for Discaloy ST-SA; 22 are specific to this condition. Other listed values are Discaloy reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

Discaloy ST-SA has a density of 7.97 g/cm³ (0.288 lb/in³), heavier than 83% of stainless steel grades. It melts at 1,380°C (2,516 °F).

Density7.97 g/cm³0.29 lb/in³
Melting Point (Solidus)1,380°C2,516 °F
Liquidus Temperature1,430°C2,606 °F

Mechanical14

Discaloy ST-SA has a yield strength of 660 MPa (95.7 ksi) and a tensile strength of 940 MPa (136 ksi) — stronger than 91% of stainless steel grades. Elongation at break is 23% and the elastic modulus is 196 GPa (28.4 Msi).

Elastic (Young's) Modulus196 GPa28.4 Msi
Shear Modulus76 GPa11 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)940 MPa136 ksi
Yield Strength (0.2% offset)660 MPa95.7 ksi
Elongation at Break23%
Reduction in Area35%
Shear Strength600 MPa87 ksi
Fatigue Strength (Endurance Limit)355 MPa51.5 ksi
Charpy V-Notch Impact (RT)45 J33.2 ft·lbf
Hardness, Brinell270 HB
Hardness, Rockwell C28 HRC
Hardness, Vickers286 HV

Thermal5

Discaloy ST-SA is rated for continuous service to 650°C (1,202 °F). It conducts heat at 14 W/m·K (8.09 BTU/hr·ft·°F), worse than 80% of stainless steel grades. Thermal expansion is 15.5 µm/m·K (8.61 µin/in·°F).

Thermal Conductivity14 W/m·K8.1 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)15.5 µm/m·K8.6 µin/in·°F
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-196°C-321 °F

Electrical3

Discaloy ST-SA conducts electricity at 1.9 % IACS, worse than 84% of stainless steel grades.

Electrical Conductivity1.9 % IACS
Electrical Resistivity9.1×10⁻⁷ Ω·m35.8 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental2

Corrosion resistance is good (62/100), worse than 52% of stainless steel grades.

Corrosion ResistanceGood62/100
Chemical Resistance SummaryGood resistance to steam and hot combustion gases up to ~700 °C; moderate aqueous corrosion resistance (below 304/316 because of ~14 % Cr); attacked by halide pitting and strong reducing acids.

Sustainability4

Producing a kilogram of Discaloy ST-SA takes about 80 MJ of energy and emits 5.5 kg of CO₂ — more than 89% of stainless steel grades. Typical recycled content is 35%.

Embodied Energy (primary production)80 MJ/kg34,394 BTU/lb
Embodied Carbon (primary production)5.5 kg CO₂/kg
Embodied Water190 L/kg22.8 gal/lb
Typical Recycled Content35%

Manufacturability8

Discaloy ST-SA's machinability is poor (20/100, worse than 98% of stainless steel grades); weldability fair (42/100); formability good (58/100).

MachinabilityPoor20/100
Machinability Rating (AISI 1212 = 100 %)16%
WeldabilityFair42/100
Formability (cold)Good58/100
CastabilityFair35/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy, not anodized; passivation or protective coatings used instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Discaloy ST-SA

Is Discaloy easy to machine?

Machine in the solution-treated state where possible: rigid setups, positive-rake carbide or ceramic tools, low speed/heavy feed, flood coolant — the alloy work-hardens rapidly and is abrasive when aged.

Can Discaloy be welded?

GTAW/EBW in the solution-treated condition with A-286-type or Ni-base filler, then full solution + age; avoid welding aged material because of strain-age (post-weld heat-treat) cracking.

Can Discaloy be formed, bent or molded?

Hot work at roughly 1050–1150 °C with finish above ~950 °C; cold forming only in the solution-treated condition with interstage anneals.

What surface finishes work on Discaloy?

Passivate or leave as ground/polished; for extended service above ~700 °C use aluminide or MCrAlY-type protective coatings. No anodizing.

Discaloy chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow carbon to avoid excessive carbide≤ 0.080.04
Mn0.35 – 1.50.9
Si≤ 10.6
P≤ 0.04—
S≤ 0.03—
Croxidation resistance13 – 1513.8
Niaustenite stabiliser, γ′ former24 – 2726
Mosolid-solution strengthening2.5 – 3.52.75
Tiγ′ Ni₃(Al,Ti) former1.5 – 21.75
Al≤ 0.350.15
Bgrain-boundary strengthening0 – 0.010.01
Febalance, ≈54 %balance—

Discaloy ST-SA — frequently asked

What is Discaloy ST-SA used for?

Discaloy ST-SA is typically used for gas turbine discs, turbine bolting and high-temperature fasteners. In short: A-286-class iron-base superalloy; 650 °C bolting strength; cheaper than nickel-base alloys.

What is the yield strength of Discaloy ST-SA?

Discaloy ST-SA has a typical yield strength of 660 MPa (95.7 ksi) and a tensile strength of 940 MPa (136 ksi) — stronger than 91% of stainless steel grades. Strength varies by condition: see the 5 listed tempers.

Is Discaloy ST-SA easy to machine?

Not especially — machinability is rated poor (20/100, worse than 98% of stainless steel grades). Machine in the solution-treated state where possible: rigid setups, positive-rake carbide or ceramic tools, low speed/heavy feed, flood coolant — the alloy work-hardens rapidly and is abrasive when aged.

Can Discaloy ST-SA be welded?

With care — weldability is rated fair (42/100). GTAW/EBW in the solution-treated condition with A-286-type or Ni-base filler, then full solution + age; avoid welding aged material because of strain-age (post-weld heat-treat) cracking.

What surface finishes work on Discaloy ST-SA?

Passivate or leave as ground/polished; for extended service above ~700 °C use aluminide or MCrAlY-type protective coatings. No anodizing.

Can Discaloy ST-SA be formed, bent or molded?

Hot work at roughly 1050–1150 °C with finish above ~950 °C; cold forming only in the solution-treated condition with interstage anneals.

What is the maximum service temperature of Discaloy ST-SA?

Discaloy ST-SA is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Discaloy-STA and Discaloy-SA?

STA is the default condition — standard supply and service condition for turbine discs, bolts and shafts needing strength to ~650 °C. SA: softest condition, used for forming, machining of complex shapes and welding before aging. Yield strength is 730 MPa in STA versus 300 MPa in SA.

Sources

  1. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys (heat-resistant Fe-Ni-Cr alloys) — ASM International (1990)
  2. Superalloys: A Technical Guide, 2nd ed. — ASM International (2002)
  3. SAE HS-1086 / Metals & Alloys in the Unified Numbering System (UNS S66220) — SAE International / ASTM (2017)
  4. Aerospace Structural Metals Handbook — iron-base heat-resistant alloys — CINDAS/Purdue (1998)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.