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Stainless Steel Custom 450 vs Discaloy

Stainless Steel · grade comparison

Stainless Steel Custom 450 and Discaloy are both stainless steel grades. Custom 450 is the stronger of the two: yield strength 1,205 MPa (175 ksi) against 730 MPa (106 ksi) for Discaloy, about 65% more; tensile strength follows at 1,310 MPa (190 ksi) vs 1,000 MPa (145 ksi). In exchange, Discaloy is the more ductile: elongation 20% versus 14% for Custom 450, and Custom 450 is harder (390 HB vs 290 HB). Discaloy runs hotter in service (650°C vs 400°C continuous) and Custom 450 conducts heat better (15.9 W/m·K vs 14 W/m·K). On the shop floor, Custom 450 machines more easily (28 vs 18 out of 100), Custom 450 welds better (good vs fair), and Custom 450 sits in a lower cost tier (premium, $$$) than Discaloy (high, $$$$).

Custom 450Choose it when strength drives the design, or when the part is machined in volume.

DiscaloyChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Custom 450 vs Discaloy: properties

Custom 450Discaloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
196 GPa28.4 Msi

Shear Modulus

77 GPa11.2 Msi
76 GPa11 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

1,310 MPa190 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

1,205 MPa175 ksi
730 MPa106 ksi

Elongation at Break

14%
20%

Reduction in Area

50%
30%

Compressive Strength

1,240 MPa180 ksi
—

Shear Strength

790 MPa115 ksi
640 MPa92.8 ksi

Fatigue Strength (Endurance Limit)

585 MPa84.8 ksi
380 MPa55.1 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
—

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
35 J25.8 ft·lbf

Hardness, Brinell

390 HB
290 HB

Hardness, Rockwell C

42 HRC
30 HRC

Hardness, Vickers

410 HV
305 HV

Physical

Density and transition temperatures.

Density

7.75 g/cm³0.28 lb/in³
7.97 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,380°C2,516 °F

Liquidus Temperature

1,440°C2,624 °F
1,430°C2,606 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

15.9 W/m·K9.2 BTU/hr·ft·°F
14 W/m·K8.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.6 µm/m·K5.9 µin/in·°F
15.5 µm/m·K8.6 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
—

Max Service Temperature (continuous)

400°C752 °F
650°C1,202 °F

Min Service Temperature

-75°C-103 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.2 % IACS
1.9 % IACS

Electrical Resistivity

8×10⁻⁷ Ω·m31.5 µΩ·in
9.1×10⁻⁷ Ω·m35.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.25 V
—

Corrosion Resistance

58 / 100
62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
14%

Weldability

60 / 100
35 / 100

Formability (cold)

20 / 100
25 / 100

Polishability

78 / 100
70 / 100

Castability

—
35 / 100

Same in both: Brazeability / Solderability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

57 MJ/kg24,506 BTU/lb
80 MJ/kg34,394 BTU/lb

Embodied Carbon (primary production)

4.6 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
190 L/kg22.8 gal/lb

Typical Recycled Content

40%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

169 kN·m/kg
125 kN·m/kg

Specific Stiffness (E / density)

25.8 MN·m/kg
24.6 MN·m/kg

Modulus of Resilience

3,630 kJ/m³
1,359 kJ/m³

Thermal Diffusivity

4.5 mm²/s
3.8 mm²/s

Thermal Shock Resistance Index

10
5

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleDiscaloyCustom 450

Manufacturing and finishing

CapabilityCustom 450Discaloy
CNC machiningYes—
Sheet metalYes—
Default conditionH900—
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

Custom 450 vs Discaloy — frequently asked

Is Custom 450 stronger than Discaloy?

Yes. Custom 450 has a typical yield strength of 1,205 MPa (175 ksi) against 730 MPa (106 ksi) for Discaloy — about 65% more. Tensile strength is 1,310 MPa (190 ksi) vs 1,000 MPa (145 ksi).

Which is cheaper, Custom 450 or Discaloy?

Custom 450 is the lower-cost material: it sits in the premium tier ($$$) while Discaloy is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Custom 450 or Discaloy?

Custom 450, by a small margin. Both rate poor for machinability — 28/100 against 18/100 for Discaloy; for welding the order is Custom 450 first (good, 60/100) then Discaloy (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Custom 450 and Discaloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.