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Stainless Steel 15-5 PH vs Discaloy

Stainless Steel · grade comparison

Stainless Steel 15-5 PH and Discaloy are both stainless steel grades. 15-5 PH is the stronger of the two: yield strength 795 MPa (115 ksi) against 730 MPa (106 ksi) for Discaloy, about 9% more. In exchange, Discaloy is the more ductile: elongation 20% versus 14% for 15-5 PH, and 15-5 PH is harder (311 HB vs 290 HB). Discaloy runs hotter in service (650°C vs 300°C continuous) and 15-5 PH conducts heat better (17.9 W/m·K vs 14 W/m·K). On the shop floor, 15-5 PH machines more easily (fair vs poor), 15-5 PH welds better (very good vs fair), and Discaloy sits in a lower cost tier (high, $$$$) than 15-5 PH (specialty, $$$$$).

15-5 PHChoose it when strength drives the design, or when the part is machined in volume.

DiscaloyChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

15-5 PH vs Discaloy: properties

15-5 PHDiscaloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

77 GPa11.2 Msi
76 GPa11 Msi

Bulk Modulus

148 GPa21.5 Msi
165 GPa23.9 Msi

Poisson's Ratio

0.27
0.3

Tensile Strength (Ultimate)

1,030 MPa149 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

795 MPa115 ksi
730 MPa106 ksi

Elongation at Break

14%
20%

Reduction in Area

55%
30%

Compressive Strength

810 MPa117 ksi
—

Fatigue Strength (Endurance Limit)

480 MPa69.6 ksi
380 MPa55.1 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
—

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
35 J25.8 ft·lbf

Hardness, Brinell

311 HB
290 HB

Hardness, Rockwell C

33 HRC
30 HRC

Hardness, Vickers

330 HV
305 HV

Same in both: Elastic (Young's) Modulus 196 GPa28.4 Msi · Shear Strength 640 MPa92.8 ksi

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.97 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,380°C2,516 °F

Liquidus Temperature

1,440°C2,624 °F
1,430°C2,606 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

17.9 W/m·K10.3 BTU/hr·ft·°F
14 W/m·K8.1 BTU/hr·ft·°F

Specific Heat Capacity

420 J/kg·K0.1 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

10.8 µm/m·K6 µin/in·°F
15.5 µm/m·K8.6 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
—

Max Service Temperature (continuous)

300°C572 °F
650°C1,202 °F

Min Service Temperature

-73°C-99 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.2 % IACS
1.9 % IACS

Electrical Resistivity

8×10⁻⁷ Ω·m31.5 µΩ·in
9.1×10⁻⁷ Ω·m35.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.28 V
—

Corrosion Resistance

57 / 100
62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
14%

Weldability

70 / 100
35 / 100

Formability (cold)

45 / 100
25 / 100

Castability

55 / 100
35 / 100

Polishability

80 / 100
70 / 100

Same in both: Brazeability / Solderability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
80 MJ/kg34,394 BTU/lb

Same in both: Embodied Carbon (primary production) 5.5 kg CO₂/kg · Embodied Water 190 L/kg22.8 gal/lb · Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

132 kN·m/kg
125 kN·m/kg

Specific Stiffness (E / density)

25.1 MN·m/kg
24.6 MN·m/kg

Modulus of Resilience

1,612 kJ/m³
1,359 kJ/m³

Thermal Diffusivity

5.5 mm²/s
3.8 mm²/s

Thermal Shock Resistance Index

9
5

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale15-5 PHDiscaloy

Manufacturing and finishing

Capability15-5 PHDiscaloy
CNC machiningYes—
Sheet metalYes—
3D printingYes—
Default conditionCondition A—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
Electropolished (Metal AM)Yes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

15-5 PH vs Discaloy — frequently asked

Is 15-5 PH stronger than Discaloy?

Yes. 15-5 PH has a typical yield strength of 795 MPa (115 ksi) against 730 MPa (106 ksi) for Discaloy — about 9% more. Tensile strength is 1,030 MPa (149 ksi) vs 1,000 MPa (145 ksi).

Which is cheaper, 15-5 PH or Discaloy?

Discaloy is the lower-cost material: it sits in the high tier ($$$$) while 15-5 PH is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 15-5 PH or Discaloy?

15-5 PH. Its machinability rates fair (42/100) against poor (18/100) for Discaloy; for welding the order is 15-5 PH first (very good, 70/100) then Discaloy (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 15-5 PH and Discaloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.