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Stainless Steel Discaloy-HR vs Discaloy ST-SA

Stainless Steel · Discaloy temper comparison

Discaloy-HR and Discaloy ST-SA are two conditions of the same stainless steel grade, Discaloy: HR (hot rolled) versus ST-SA (ST + single age). The chemistry is identical, so every difference below comes from the condition. Discaloy ST-SA is the stronger of the two: yield strength 660 MPa (95.7 ksi) against 450 MPa (65.3 ksi) for Discaloy-HR, about 47% more; tensile strength follows at 940 MPa (136 ksi) vs 800 MPa (116 ksi). In exchange, Discaloy-HR is the more ductile: elongation 30% versus 23% for Discaloy ST-SA, and Discaloy ST-SA is harder (270 HB vs 230 HB). On the shop floor, Discaloy-HR machines more easily (30 vs 20 out of 100) and Discaloy-HR welds better (good vs fair).

Discaloy-HRChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

Discaloy ST-SAChoose it when strength drives the design.

Discaloy-HR vs Discaloy ST-SA: properties

Discaloy-HRDiscaloy ST-SA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

800 MPa116 ksi
940 MPa136 ksi

Yield Strength (0.2% offset)

450 MPa65.3 ksi
660 MPa95.7 ksi

Elongation at Break

30%
23%

Reduction in Area

45%
35%

Shear Strength

520 MPa75.4 ksi
600 MPa87 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
355 MPa51.5 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

230 HB
270 HB

Hardness, Rockwell C

20 HRC
28 HRC

Hardness, Vickers

240 HV
286 HV

Same in both: Elastic (Young's) Modulus 196 GPa28.4 Msi · Shear Modulus 76 GPa11 Msi · Bulk Modulus 165 GPa23.9 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 7.97 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,380°C2,516 °F · Liquidus Temperature 1,430°C2,606 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

13.5 W/m·K7.8 BTU/hr·ft·°F
14 W/m·K8.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

600°C1,112 °F
650°C1,202 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 15.5 µm/m·K8.6 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.9 % IACS · Electrical Resistivity 9.1×10⁻⁷ Ω·m35.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Corrosion Resistance 62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
16%

Weldability

55 / 100
42 / 100

Formability (cold)

45 / 100
58 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 45 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 80 MJ/kg34,394 BTU/lb · Embodied Carbon (primary production) 5.5 kg CO₂/kg · Embodied Water 190 L/kg22.8 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleDiscaloy

Discaloy-HR vs Discaloy ST-SA — frequently asked

Is Discaloy ST-SA stronger than Discaloy-HR?

Yes. Discaloy ST-SA has a typical yield strength of 660 MPa (95.7 ksi) against 450 MPa (65.3 ksi) for Discaloy-HR — about 47% more. Tensile strength is 940 MPa (136 ksi) vs 800 MPa (116 ksi).

Which condition does FabDigit quote by default, HR or ST-SA?

STA is the default Discaloy condition in the FabDigit quote flow (neither HR nor ST-SA). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Discaloy-HR or Discaloy ST-SA?

Discaloy-HR, by a small margin. Both rate poor for machinability — 30/100 against 20/100 for Discaloy ST-SA; for welding the order is Discaloy-HR first (good, 55/100) then Discaloy ST-SA (fair, 42/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Discaloy-HR and Discaloy ST-SA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.