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PC-ISO ZX (Printed upright)

Print state

ISO 10993 PC, PC · also Medical PC

Use these de-rated values whenever the service load acts perpendicular to the deposited layers.

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Values for the ZX condition

Other PC-ISO grades and fills

PC-ISO is listed in 3 conditions; see the grade overview at PC-ISO.

Compare all 3 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
ZXThis page
Printed upright
Use these de-rated values whenever the service load acts perpendicular to the deposited layers.41402.580 Shore D
White pigmented PC-ISO filament
Choose white when parts must look like finished medical hardware or need better contrast for inspection; mechanicals essentially identical to natural.52574.380 Shore D
Printed flat/on-edge
Orient parts so principal stress lies in the build plane to obtain the published maximum strength and toughness.57574.380 Shore D

What is PC-ISO ZX?

PC-ISO ZX is PC-ISO in the ZX condition — use these de-rated values whenever the service load acts perpendicular to the deposited layers. PC-ISO ZX has a yield strength of 41 MPa (5.95 ksi) and a tensile strength of 40 MPa (5.8 ksi) — weaker than 62% of polymer grades. Elongation at break is 2.5% and the elastic modulus is 1.9 GPa (0.281 Msi). PC-ISO ZX has a density of 1.2 g/cm³ (0.0434 lb/in³), heavier than 57% of polymer grades. Its glass-transition temperature is 161°C (322 °F).

Limitations

  • Limited ductility — 2.5%, worse than 89% of polymer grades
  • Low fracture toughness — 1.1 MPa·√m (1 ksi·√in), worse than 82% of polymer grades
  • Limited formability — 15/100, worse than 79% of polymer grades
  • Poor heat conductor — 0.17 W/m·K (0.0982 BTU/hr·ft·°F), worse than 75% of polymer grades
  • High embodied carbon — 6.8 kg CO₂/kg, worse than 75% of polymer grades

PC-ISO ZX properties

Typical room-temperature values for PC-ISO ZX; 25 are specific to this condition. Other listed values are PC-ISO reference data and may not represent this condition. Bars are the position among polymer grades.

Physical5

PC-ISO ZX has a density of 1.2 g/cm³ (0.0434 lb/in³), heavier than 57% of polymer grades. Its glass-transition temperature is 161°C (322 °F).

Density1.2 g/cm³0.04 lb/in³
Glass Transition (Tg)161°C322 °F
Water Absorption (24 h)0.15%
Water Absorption (Saturation)0.35%
Refractive Index1.586

Mechanical17

PC-ISO ZX has a yield strength of 41 MPa (5.95 ksi) and a tensile strength of 40 MPa (5.8 ksi) — weaker than 62% of polymer grades. Elongation at break is 2.5% and the elastic modulus is 1.9 GPa (0.281 Msi).

Elastic (Young's) Modulus1.9 GPa0.28 Msi
Shear Modulus0.75 GPa0.11 Msi
Bulk Modulus3 GPa0.48 Msi
Poisson's Ratio0.37
Tensile Strength (Ultimate)40 MPa5.8 ksi
Yield Strength (0.2% offset)41 MPa5.9 ksi
Elongation at Break2.5%
Compressive Strength58 MPa8.4 ksi
Compressive Modulus2 GPa0.29 Msi
Flexural Strength67 MPa9.7 ksi
Flexural Modulus2 GPa0.29 Msi
Shear Strength26 MPa3.8 ksi
Fracture Toughness (K_IC)1.1 MPa·√m1 ksi·√in
Izod Impact, Notched53 J/m0.99 ft·lbf/in
Hardness, Shore D80 Shore D
Hardness, Rockwell M69 HRM
Hardness, Rockwell R114 HRR

Thermal11

PC-ISO ZX is rated for continuous service to 118°C (244 °F). It conducts heat at 0.17 W/m·K (0.0982 BTU/hr·ft·°F), worse than 75% of polymer grades. Thermal expansion is 68 µm/m·K (37.8 µin/in·°F).

Thermal Conductivity0.17 W/m·K0.1 BTU/hr·ft·°F
Specific Heat Capacity1,200 J/kg·K0.29 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)68 µm/m·K37.8 µin/in·°F
Max Service Temperature (continuous)118°C244 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa131°C268 °F
Heat Deflection Temp. @ 1.8 MPa125°C257 °F
Vicat Softening Point (B50)150°C302 °F
Flammability (UL 94)HB (typical for unmodified PC at 1.5 mm; printed parts not UL-listed)
Limiting Oxygen Index26%
Max Service Temperature (short-term)140°C284 °F

Electrical7

PC-ISO ZX is an electrical insulator with a dielectric strength of 17 kV/mm (431.8 V/mil) and a resistivity of 1×10¹³ Ω·m.

Electrical Resistivity1×10¹³ Ω·m3.94×10²⁰ µΩ·in
Dielectric Strength17 kV/mm432 V/mil
Dielectric Constant (1 MHz)2.9
Dissipation Factor (1 MHz)0.01
Volume Resistivity1×10¹⁵ Ω·cm
Surface Resistivity1×10¹⁵ Ω
Comparative Tracking Index (CTI)250 V

Chemical & Environmental3

Corrosion resistance is very good (74/100), worse than 68% of polymer grades. UV resistance is poor.

Corrosion ResistanceVery good74/100
UV / Weathering ResistancePoor30/100
Chemical Resistance SummaryGood against dilute acids, aliphatic hydrocarbons, alcohols (limited), water and common disinfectant wipes; resistant to gamma and EtO sterilization. Attacked by ketones, esters, chlorinated solvents, aromatic hydrocarbons and strong alkalis; prone to environmental stress cracking under load with IPA and some cleaners; not recommended for repeated steam autoclaving above Tg-related creep limits.

Sustainability4

Producing a kilogram of PC-ISO ZX takes about 105 MJ of energy and emits 6.8 kg of CO₂ — more than 54% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)6.8 kg CO₂/kg
Embodied Water220 L/kg26.4 gal/lb
Typical Recycled Content0%

Manufacturability6

PC-ISO ZX's machinability is good (58/100, worse than 55% of polymer grades); weldability fair (40/100); formability poor (15/100).

MachinabilityGood58/100
WeldabilityFair40/100
Formability (cold)Poor15/100
PolishabilityFair50/100
Processing Melt Temperature (typ.)350°C662 °F
Mold Temperature (typ.)145°C293 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PC-ISO ZX

Is PC-ISO easy to machine?

Machines and drills cleanly with sharp, high-rake tools and air cooling; avoid coolants and stress-raising sharp corners to prevent solvent crazing and cracking.

Can PC-ISO be welded?

Joins well by ultrasonic welding, hot-plate welding or solvent/adhesive bonding (methylene-chloride-free medical adhesives, cyanoacrylate, UV-cure acrylics); layer-line porosity limits hermetic seals.

Can PC-ISO be formed, bent or molded?

Print with 330–365 °C extrusion in a ~145 °C heated chamber on a heated build sheet; dry filament thoroughly (≥4 h at 90–100 °C) or bubbles and strength loss occur.

What surface finishes work on PC-ISO?

Sand and vapor/flame polish with care (PC is stress-crack sensitive); paintable with PC-compatible primers, and parts intended for sterilization should be cleaned of support residue first.

PC-ISO chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
pigment/additivecolourant and processing stabilizer only in white grade0 – 10.3
bisphenol-A polycarbonatemedical-grade virgin PC resin; ISO 10993-1 evaluated, USP Class VIbalance—

PC-ISO ZX — frequently asked

What is PC-ISO ZX used for?

PC-ISO ZX is typically used for medical devices, surgical guides and sterilizable fixtures. In short: biocompatible medical PC.

What is the yield strength of PC-ISO ZX?

PC-ISO ZX has a typical yield strength of 41 MPa (5.95 ksi) and a tensile strength of 40 MPa (5.8 ksi) — weaker than 62% of polymer grades. Strength varies by condition: see the 3 listed tempers.

Is PC-ISO ZX easy to machine?

Reasonably — machinability is rated good (58/100, worse than 55% of polymer grades). Machines and drills cleanly with sharp, high-rake tools and air cooling; avoid coolants and stress-raising sharp corners to prevent solvent crazing and cracking.

Can PC-ISO ZX be welded?

With care — weldability is rated fair (40/100). Joins well by ultrasonic welding, hot-plate welding or solvent/adhesive bonding (methylene-chloride-free medical adhesives, cyanoacrylate, UV-cure acrylics); layer-line porosity limits hermetic seals.

What surface finishes work on PC-ISO ZX?

Sand and vapor/flame polish with care (PC is stress-crack sensitive); paintable with PC-compatible primers, and parts intended for sterilization should be cleaned of support residue first.

Can PC-ISO ZX be formed, bent or molded?

Print with 330–365 °C extrusion in a ~145 °C heated chamber on a heated build sheet; dry filament thoroughly (≥4 h at 90–100 °C) or bubbles and strength loss occur.

What is the maximum service temperature of PC-ISO ZX?

PC-ISO ZX is rated for continuous use to about 118°C (244 °F), and briefly to 140°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in PC-ISO ZX?

Yes — PC-ISO ZX is available for 3D printing with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. PC-ISO FDM Thermoplastic Material Data Sheet — Stratasys (2023)
  2. ISO 10993-1 Biological evaluation of medical devices — ISO (2018)
  3. USP <88> Biological Reactivity Tests, In Vivo (Class VI) — USP (2022)
  4. ASTM D638 / D790 / D256 / D648 — ASTM International (2022)
  5. CAMPUS polycarbonate resin property sets — CAMPUS/CWFG (2024)
  6. Engineered Materials Handbook Vol. 2: Engineering Plastics — ASM International (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.