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C578 Type VI HFO

Grade

HFO = low-GWP (HFO-1234ze) blown board

Choose for LEED/EPD projects and jurisdictions restricting HFC blowing agents; thermal and mechanical values essentially unchanged.

Standard cost $$

Values for the HFO condition

Other C578 Type VI grades and fills

C578 Type VI is listed in 3 conditions; see the grade overview at C578 Type VI.

Compare all 3 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Grooved / channelled drainage board
Grooved face with bonded filter fabric for foundation walls, plaza decks and green roofs needing drainage.—0.434—
HFOThis page
Low-GWP (HFO-1234ze) blown board
Choose for LEED/EPD projects and jurisdictions restricting HFC blowing agents; thermal and mechanical values essentially unchanged.—0.484—
Borate / insecticide-treated board
Below-grade and slab-edge use in termite-active regions where untreated foam is restricted by code.—0.484—

What is C578 Type VI HFO?

C578 Type VI HFO is C578 Type VI in the HFO grade — choose for LEED/EPD projects and jurisdictions restricting HFC blowing agents; thermal and mechanical values essentially unchanged. C578 Type VI HFO has a tensile strength of 0.48 MPa (0.0696 ksi), weaker than 89% of polymer grades. The elastic modulus is 0.02 GPa (0.0026 Msi). C578 Type VI HFO has a density of 0.03 g/cm³ (0.0011 lb/in³), lighter than 94% of polymer grades. Its glass-transition temperature is 100°C (212 °F).

Advantages

  • Easy to machine — 92/100, better than 99% of polymer grades
  • Lightweight — 0.03 g/cm³ (0.0011 lb/in³), better than 94% of polymer grades
  • Low moisture uptake — 0.1%, better than 77% of polymer grades
  • Low embodied carbon — 3.4 kg CO₂/kg, better than 76% of polymer grades

Limitations

  • Poor heat conductor — 0.03 W/m·K (0.0168 BTU/hr·ft·°F), worse than 98% of polymer grades
  • Degrades in UV without stabilisers — 15/100, worse than 95% of polymer grades
  • Limited formability — 15/100, worse than 79% of polymer grades
  • Low stiffness — 0.02 GPa (0.0026 Msi), worse than 76% of polymer grades

C578 Type VI HFO properties

Typical room-temperature values for C578 Type VI HFO; 15 are specific to this condition. Other listed values are C578 Type VI reference data and may not represent this condition. Bars are the position among polymer grades.

Physical4

C578 Type VI HFO has a density of 0.03 g/cm³ (0.0011 lb/in³), lighter than 94% of polymer grades. Its glass-transition temperature is 100°C (212 °F).

Density0.03 g/cm³0 lb/in³
Glass Transition (Tg)100°C212 °F
Water Absorption (24 h)0.1%
Water Absorption (Saturation)0.5%

Mechanical8

C578 Type VI HFO has a tensile strength of 0.48 MPa (0.0696 ksi), weaker than 89% of polymer grades. The elastic modulus is 0.02 GPa (0.0026 Msi).

Elastic (Young's) Modulus0.02 GPa0 Msi
Shear Modulus0.01 GPa0 Msi
Poisson's Ratio0.2
Tensile Strength (Ultimate)0.48 MPa0.07 ksi
Compressive Strength0.31 MPa0.04 ksi
Compressive Modulus0.02 GPa0 Msi
Flexural Strength0.45 MPa0.07 ksi
Shear Strength0.26 MPa0.04 ksi

Thermal8

C578 Type VI HFO is rated for continuous service to 74°C (165 °F). It conducts heat at 0.03 W/m·K (0.0168 BTU/hr·ft·°F), worse than 98% of polymer grades. Thermal expansion is 70 µm/m·K (38.9 µin/in·°F).

Thermal Conductivity0.03 W/m·K0.02 BTU/hr·ft·°F
Specific Heat Capacity1,400 J/kg·K0.33 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)70 µm/m·K38.9 µin/in·°F
Max Service Temperature (continuous)74°C165 °F
Min Service Temperature-50°C-58 °F
Flammability (UL 94)Foam grades are FR-treated: typically UL 94 HBF; building acceptance is by ASTM E84 (FSI ≤ 75, SDI ≤ 450) and a code-required thermal barrier
Limiting Oxygen Index26%
Max Service Temperature (short-term)85°C185 °F

Electrical2

Dielectric Constant (1 MHz)1.07
Volume Resistivity1×10¹⁶ Ω·cm

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 65% of polymer grades. UV resistance is poor.

Corrosion ResistanceExcellent85/100
UV / Weathering ResistancePoor15/100
Chemical Resistance SummaryResists water, salt solutions, alkalis, dilute acids and cement/lime; attacked and dissolved by aromatic and chlorinated solvents, ketones, esters, gasoline, coal-tar and solvent-based adhesives/mastics — use only XPS-compatible adhesives.

Sustainability3

Producing a kilogram of C578 Type VI HFO takes about 105 MJ of energy and emits 3.4 kg of CO₂ — more than 54% of polymer grades. Typical recycled content is 10%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)3.4 kg CO₂/kg
Typical Recycled Content10%

Manufacturability3

C578 Type VI HFO's machinability is excellent (92/100, better than 99% of polymer grades); formability poor (15/100).

MachinabilityExcellent92/100
Formability (cold)Poor15/100
Processing Melt Temperature (typ.)190°C374 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C578 Type VI HFO

Is C578 Type VI easy to machine?

Cut with hot wire, sharp knife or fine-tooth blade at low speed; router/CNC works but generates static-clinging dust — vacuum extraction recommended.

Can C578 Type VI be welded?

Not weldable in the metal sense; joints are made with mechanical fasteners, tape or XPS-compatible (solvent-free) foam adhesive.

Can C578 Type VI be formed, bent or molded?

Produced by tandem extrusion with gas injection; boards are rigid and cannot be cold-bent — curved shapes are kerf-cut or hot-wire profiled.

What surface finishes work on C578 Type VI?

Skin can be scarified or grooved for plaster/EIFS adhesion; use only water-based or PU coatings and never solvent-based mastics or hot asphalt above ~80 °C.

C578 Type VI chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
blowing agent (CO2 / HFO-1234ze / HFC-13residual gas in cells; sets aged R-value2 – 63.5
flame retardant (polymeric brominated, preplaces legacy HBCD0.5 – 1.50.9
nucleating agent (talc) + pigmentcell-size control and brand colour0.2 – 1.50.6
polystyrene (GPPS/recycled PS)extruded closed-cell matrix≥ 92 (balance)—

C578 Type VI HFO — frequently asked

What is C578 Type VI HFO used for?

C578 Type VI HFO is typically used for parking deck insulation, plaza deck insulation and roadway insulation. In short: mid-load XPS board; plaza and parking deck grade; HFO low-GWP option.

What is the tensile strength of C578 Type VI HFO?

C578 Type VI HFO has a typical tensile strength of 0.48 MPa (0.0696 ksi) — weaker than 89% of polymer grades. Strength varies by condition: see the 3 listed tempers.

Is C578 Type VI HFO easy to machine?

Yes — machinability is rated excellent (92/100, better than 99% of polymer grades). Cut with hot wire, sharp knife or fine-tooth blade at low speed; router/CNC works but generates static-clinging dust — vacuum extraction recommended.

Can C578 Type VI HFO be welded?

Not weldable in the metal sense; joints are made with mechanical fasteners, tape or XPS-compatible (solvent-free) foam adhesive.

What surface finishes work on C578 Type VI HFO?

Skin can be scarified or grooved for plaster/EIFS adhesion; use only water-based or PU coatings and never solvent-based mastics or hot asphalt above ~80 °C.

Can C578 Type VI HFO be formed, bent or molded?

Produced by tandem extrusion with gas injection; boards are rigid and cannot be cold-bent — curved shapes are kerf-cut or hot-wire profiled.

What is the maximum service temperature of C578 Type VI HFO?

C578 Type VI HFO is rated for continuous use to about 74°C (165 °F), and briefly to 85°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM C578 — Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation — ASTM International (2022)
  2. ASTM C165 / C203 / C272 / C273 / D2863 (test methods referenced by C578) — ASTM International (2021)
  3. Extruded polystyrene 40 psi board technical data (Owens Corning FOAMULAR / DuPont Styrofoam class) — producer literature (2024)
  4. Handbook of Polymeric Foams and Foam Technology — polystyrene foam properties — Hanser (2004)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.