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C578 Type IV REC

Grade

REC = high recycled-content (post-industrial/post-consumer PS) board

Specified for green-building credits; property spread is slightly wider than virgin-resin board.

Standard cost $$

Values for the REC condition

Other C578 Type IV grades and fills

C578 Type IV is listed in 3 conditions; see the grade overview at C578 Type IV.

Compare all 3 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Thin (6–13 mm) scored fanfold underlayment bundles
Thin Type IV-class sheet used as siding underlayment / re-side board where only a small added R-value and a flat plane are needed.0.280.323—
RECThis page
High recycled-content (post-industrial/post-consumer PS) board
Specified for green-building credits; property spread is slightly wider than virgin-resin board.0.30.352.5—
HBCD-free polymeric brominated flame-retardant formulation
Current standard chemistry for markets restricting HBCD (EU POP, GB 8624 B1 class); same thermal and mechanical performance.0.350.43—

What is C578 Type IV REC?

C578 Type IV REC is C578 Type IV in the REC grade — specified for green-building credits; property spread is slightly wider than virgin-resin board. C578 Type IV REC has a tensile strength of 0.35 MPa (0.0508 ksi), weaker than 92% of polymer grades. The elastic modulus is 0.01 GPa (0.0017 Msi). C578 Type IV REC has a density of 0.03 g/cm³ (0.001 lb/in³), lighter than 95% of polymer grades. Its glass-transition temperature is 100°C (212 °F).

Advantages

  • Lightweight — 0.03 g/cm³ (0.001 lb/in³), better than 95% of polymer grades
  • Easy to machine — 90/100, better than 95% of polymer grades
  • Low moisture uptake — 0.1%, better than 77% of polymer grades

Limitations

  • Hard to polish — 5/100, worse than 99% of polymer grades
  • Poor heat conductor — 0.03 W/m·K (0.0173 BTU/hr·ft·°F), worse than 96% of polymer grades
  • Degrades in UV without stabilisers — 15/100, worse than 95% of polymer grades
  • Low stiffness — 0.01 GPa (0.0017 Msi), worse than 79% of polymer grades

C578 Type IV REC properties

Typical room-temperature values for C578 Type IV REC; 18 are specific to this condition. Other listed values are C578 Type IV reference data and may not represent this condition. Bars are the position among polymer grades.

Physical4

C578 Type IV REC has a density of 0.03 g/cm³ (0.001 lb/in³), lighter than 95% of polymer grades. Its glass-transition temperature is 100°C (212 °F).

Density0.03 g/cm³0 lb/in³
Glass Transition (Tg)100°C212 °F
Water Absorption (24 h)0.1%
Water Absorption (Saturation)0.5%

Mechanical7

C578 Type IV REC has a tensile strength of 0.35 MPa (0.0508 ksi), weaker than 92% of polymer grades. The elastic modulus is 0.01 GPa (0.0017 Msi).

Elastic (Young's) Modulus0.01 GPa0 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)0.35 MPa0.05 ksi
Compressive Strength0.2 MPa0.03 ksi
Compressive Modulus0.01 GPa0 Msi
Flexural Strength0.32 MPa0.05 ksi
Shear Strength0.18 MPa0.03 ksi

Thermal7

C578 Type IV REC is rated for continuous service to 74°C (165 °F). It conducts heat at 0.03 W/m·K (0.0173 BTU/hr·ft·°F), worse than 96% of polymer grades. Thermal expansion is 70 µm/m·K (38.9 µin/in·°F).

Thermal Conductivity0.03 W/m·K0.02 BTU/hr·ft·°F
Specific Heat Capacity1,400 J/kg·K0.33 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)70 µm/m·K38.9 µin/in·°F
Max Service Temperature (continuous)74°C165 °F
Min Service Temperature-50°C-58 °F
Flammability (UL 94)Foam grades are rated HBF; building qualification is by ASTM E84 (flame spread ≤25, smoke ≤450) with a brominated polymeric FR package; requires a code-approved thermal barrier.
Limiting Oxygen Index25%

Electrical4

C578 Type IV REC has an electrical resistivity of 1×10¹⁴ Ω·m.

Electrical Resistivity1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
Dielectric Constant (1 MHz)1.05
Dissipation Factor (1 MHz)2×10⁻⁴
Volume Resistivity1×10¹⁶ Ω·cm

Chemical & Environmental3

Corrosion resistance is very good (82/100), better than 56% of polymer grades. UV resistance is poor.

Corrosion ResistanceVery good82/100
UV / Weathering ResistancePoor15/100
Chemical Resistance SummaryStable against water, salt solutions, dilute acids and alkalis, cement/lime and most latex adhesives; rapidly attacked or dissolved by aromatic and chlorinated solvents, ketones, gasoline/diesel, coal-tar and solvent-based mastics.

Sustainability3

Producing a kilogram of C578 Type IV REC takes about 105 MJ of energy and emits 4.5 kg of CO₂ — more than 54% of polymer grades. Typical recycled content is 25%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)4.5 kg CO₂/kg
Typical Recycled Content25%

Manufacturability4

C578 Type IV REC's machinability is excellent (90/100, better than 95% of polymer grades); weldability poor (20/100); formability poor (30/100).

MachinabilityExcellent90/100
WeldabilityPoor20/100
Formability (cold)Poor30/100
PolishabilityNot recommended5/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C578 Type IV REC

Is C578 Type IV easy to machine?

Cut with hot wire, serrated knife or a sharp router bit at high rpm/low feed; vacuum chip extraction is essential because dust is static-charged.

Can C578 Type IV be welded?

Not thermally welded in practice — panels are joined with T&G edges, low-VOC foam adhesive or mechanical plate anchors.

Can C578 Type IV be formed, bent or molded?

Produced by continuous extrusion with direct gas injection through a slot die and calibrated by cooling plates; boards can be kerf-bent but not thermoformed.

What surface finishes work on C578 Type IV?

Skin must be planed or roughened before cementitious render; protect from UV and from solvent-based mastics, and always cover with a code-required thermal/fire barrier.

C578 Type IV chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
blowing agent (HFO-1234ze / CO2 / isobutlegacy grades used HCFC-142b/HFC-134a1 – 53
brominated flame retardant (polymeric bu0.5 – 21
talc / nucleating agentcell-size control0.1 – 10.4
pigment (blue/pink/green identification)0 – 0.50.2
polystyrene (GPPS resin)virgin + recycled PS matrix≥ 92 (balance)—

C578 Type IV REC — frequently asked

What is C578 Type IV REC used for?

C578 Type IV REC is typically used for below-grade wall insulation, roof insulation and foundation insulation. In short: baseline below-grade XPS; low moisture absorption; widest stock form range.

What is the tensile strength of C578 Type IV REC?

C578 Type IV REC has a typical tensile strength of 0.35 MPa (0.0508 ksi) — weaker than 92% of polymer grades. Strength varies by condition: see the 3 listed tempers.

Is C578 Type IV REC easy to machine?

Yes — machinability is rated excellent (90/100, better than 95% of polymer grades). Cut with hot wire, serrated knife or a sharp router bit at high rpm/low feed; vacuum chip extraction is essential because dust is static-charged.

Can C578 Type IV REC be welded?

Not readily — weldability is rated poor (20/100). Not thermally welded in practice — panels are joined with T&G edges, low-VOC foam adhesive or mechanical plate anchors.

What surface finishes work on C578 Type IV REC?

Skin must be planed or roughened before cementitious render; protect from UV and from solvent-based mastics, and always cover with a code-required thermal/fire barrier.

Can C578 Type IV REC be formed, bent or molded?

Produced by continuous extrusion with direct gas injection through a slot die and calibrated by cooling plates; boards can be kerf-bent but not thermoformed.

What is the maximum service temperature of C578 Type IV REC?

C578 Type IV REC is rated for continuous use to about 74°C (165 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM C578 — Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation — ASTM International (2022)
  2. FOAMULAR 250 Extruded Polystyrene Insulation product data — Owens Corning (2023)
  3. STYROFOAM Brand Extruded Polystyrene Insulation technical data — DuPont Performance Building Solutions (2022)
  4. ASM Engineered Materials Handbook Vol. 2 — Engineering Plastics (polystyrene foams) — ASM International (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.