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Copper Alloy C61900-AW (As-welded deposit)

Heat-treated state

UNS C61900 · ASTM B150

Use these values when the alloy is applied as a GTAW/GMAW filler or hardfacing/build-up deposit rather than as bar stock.

High cost $$$$

Values for the AW condition

Other C61900 tempers and conditions

C61900 is listed in 4 conditions; see the grade overview at C61900.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AWThis page
As-welded deposit
Use these values when the alloy is applied as a GTAW/GMAW filler or hardfacing/build-up deposit rather than as bar stock.25058520150 HB7.5 % IACS
As hot forged and air cooled
Pick for forged rings, valve bodies and shafts where toughness/ductility matter more than peak yield strength.29062030160 HB8 % IACS
M20Default
As hot rolled
Default stock condition for rod, bar and welding-rod cut lengths; balanced strength and ductility.31063025170 HB8 % IACS
Drawn and stress relieved
Pick when higher yield strength, straightness and closer size tolerance are needed for machined shafting, bolts and bushings.48070015195 HB8 % IACS

What is C61900-AW?

C61900-AW is C61900 heat treated to AW — use these values when the alloy is applied as a GTAW/GMAW filler or hardfacing/build-up deposit rather than as bar stock. C61900-AW has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 585 MPa (84.8 ksi) — stronger than 54% of copper alloy grades. Elongation at break is 20% and the elastic modulus is 115 GPa (16.7 Msi). C61900-AW has a density of 7.58 g/cm³ (0.274 lb/in³), lighter than 94% of copper alloy grades. It melts at 1,030°C (1,886 °F). M20 is the default condition FabDigit quotes; AW is available on request or by drawing note.

Advantages

  • Lightweight — 7.58 g/cm³ (0.274 lb/in³), better than 94% of copper alloy grades
  • Readily welded — 80/100, better than 93% of copper alloy grades
  • High service temperature — 300°C (572 °F), better than 85% of copper alloy grades

Limitations

  • Difficult to machine — 25/100, worse than 86% of copper alloy grades
  • Low electrical conductivity — 7.5 % IACS, worse than 84% of copper alloy grades

C61900-AW properties

Typical room-temperature values for C61900-AW; 21 are specific to this condition. Other listed values are C61900 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C61900-AW has a density of 7.58 g/cm³ (0.274 lb/in³), lighter than 94% of copper alloy grades. It melts at 1,030°C (1,886 °F).

Density7.58 g/cm³0.27 lb/in³
Melting Point (Solidus)1,030°C1,886 °F
Liquidus Temperature1,050°C1,922 °F

Mechanical15

C61900-AW has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 585 MPa (84.8 ksi) — stronger than 54% of copper alloy grades. Elongation at break is 20% and the elastic modulus is 115 GPa (16.7 Msi).

Elastic (Young's) Modulus115 GPa16.7 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus115 GPa16.7 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)585 MPa84.8 ksi
Yield Strength (0.2% offset)250 MPa36.3 ksi
Elongation at Break20%
Reduction in Area22%
Compressive Strength290 MPa42.1 ksi
Shear Strength370 MPa53.7 ksi
Fatigue Strength (Endurance Limit)195 MPa28.3 ksi
Charpy V-Notch Impact (RT)24 J17.7 ft·lbf
Hardness, Brinell150 HB
Hardness, Rockwell B80 HRB
Hardness, Vickers158 HV

Thermal6

C61900-AW is rated for continuous service to 300°C (572 °F). It conducts heat at 52 W/m·K (30 BTU/hr·ft·°F), worse than 65% of copper alloy grades. Thermal expansion is 16.2 µm/m·K (9 µin/in·°F).

Thermal Conductivity52 W/m·K30 BTU/hr·ft·°F
Specific Heat Capacity375 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.2 µm/m·K9 µin/in·°F
Latent Heat of Fusion220 J/g94.6 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-200°C-328 °F

Electrical3

C61900-AW conducts electricity at 7.5 % IACS, worse than 84% of copper alloy grades.

Electrical Conductivity7.5 % IACS
Electrical Resistivity2.3×10⁻⁷ Ω·m9.06 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is very good (70/100), better than 76% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.31 V
Corrosion ResistanceVery good70/100
Chemical Resistance SummaryVery good in seawater, brine, non-oxidising acids, neutral salts and steam; resists erosion/cavitation and biofouling. Attacked by oxidising acids (nitric, ferric/chromate solutions), ammonia and amines; risk of dealuminification in hot stagnant acidic media and of stress-corrosion in ammoniacal environments.

Sustainability4

Producing a kilogram of C61900-AW takes about 58 MJ of energy and emits 3.9 kg of CO₂ — more than 61% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)58 MJ/kg24,936 BTU/lb
Embodied Carbon (primary production)3.9 kg CO₂/kg
Embodied Water200 L/kg24 gal/lb
Typical Recycled Content35%

Manufacturability8

C61900-AW's machinability is poor (25/100, worse than 86% of copper alloy grades); weldability very good (80/100); formability poor (25/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityVery good80/100
Formability (cold)Poor25/100
CastabilityGood65/100
Brazeability / SolderabilityPoor30/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper-base alloy; use chemical patination, passivation or clear lacquer instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C61900-AW

Is C61900 easy to machine?

Machines like a tough gummy bronze — rigid setups, sharp positive-rake carbide, 60–120 m/min, heavy feeds and flood coolant; expect ~30 % of AISI 1212 rates and short chips only with chip-breaking geometry.

Can C61900 be welded?

Readily joined by GTAW/GMAW with matching Al-bronze filler (this alloy is itself a filler); use DCEN/spray transfer, argon shielding, low interpass temperature and thorough removal of the alumina film — avoid oxyacetylene and heavy dilution with steel.

Can C61900 be formed, bent or molded?

Hot work at 700–850 °C (forge/extrude/hot roll); cold formability is limited, so keep cold reductions small and stress-relieve at 350–450 °C after drawing or bending.

What surface finishes work on C61900?

Polishes to a golden bronze; no anodizing — use pickling in dilute sulphuric/nitric to remove alumina and oxide, then patination, clear lacquer or nickel plating (strike required) for appearance parts.

C61900 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al8.5 – 109.5
Fe3 – 4.53.7
Sntin addition aids fluidity/soundness of deposits≤ 0.60.35
Zn≤ 0.8—
Mn≤ 0.5—
Nisometimes reported with Co≤ 0.5—
Si≤ 0.1—
Curemainder, ~86–88 % typicalbalance—

C61900-AW — frequently asked

What is C61900-AW used for?

C61900-AW is typically used for welding filler rod, corrosion-resistant fittings and marine hardware. In short: filler-rod aluminum bronze; best weldability in family; limited cold formability.

What is the yield strength of C61900-AW?

C61900-AW has a typical yield strength of 250 MPa (36.3 ksi) and a tensile strength of 585 MPa (84.8 ksi) — stronger than 54% of copper alloy grades. Strength varies by condition: see the 4 listed tempers.

Is C61900-AW easy to machine?

Not especially — machinability is rated poor (25/100, worse than 86% of copper alloy grades). Machines like a tough gummy bronze — rigid setups, sharp positive-rake carbide, 60–120 m/min, heavy feeds and flood coolant; expect ~30 % of AISI 1212 rates and short chips only with chip-breaking geometry.

Can C61900-AW be welded?

Yes — weldability is rated very good (80/100). Readily joined by GTAW/GMAW with matching Al-bronze filler (this alloy is itself a filler); use DCEN/spray transfer, argon shielding, low interpass temperature and thorough removal of the alumina film — avoid oxyacetylene and heavy dilution with steel.

What surface finishes work on C61900-AW?

Polishes to a golden bronze; no anodizing — use pickling in dilute sulphuric/nitric to remove alumina and oxide, then patination, clear lacquer or nickel plating (strike required) for appearance parts.

Can C61900-AW be formed, bent or molded?

Hot work at 700–850 °C (forge/extrude/hot roll); cold formability is limited, so keep cold reductions small and stress-relieve at 350–450 °C after drawing or bending.

What is the maximum service temperature of C61900-AW?

C61900-AW is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C61900-M20 and C61900-HR50?

M20 is the default condition — default stock condition for rod, bar and welding-rod cut lengths; balanced strength and ductility. HR50: pick when higher yield strength, straightness and closer size tolerance are needed for machined shafting, bolts and bushings. Yield strength is 310 MPa in M20 versus 480 MPa in HR50.

Sources

  1. ASTM B150/B150M — Aluminum Bronze Rod, Bar and Shapes — ASTM International (2019)
  2. CDA/copper.org Alloy Database — C61900 — Copper Development Association (2023)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  5. AWS A5.7/A5.7M — Copper and Copper-Alloy Bare Welding Rods and Electrodes — American Welding Society (2007)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.