FabDigitFabDigit

Copper Alloy C16200-H10

Supply condition

UNS C16200 · EN CW131C

H10 = extra spring hard

Thin strip/fine wire only, where the highest attainable strength outweighs almost zero formability.

High cost $$$$

Values for the H10 condition

Other C16200 tempers and conditions

C16200 is listed in 9 conditions; see the grade overview at C16200.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed to 0.050 mm grain size
Pick for maximum formability, deep drawing/bending and highest conductivity before final cold work.752555045 HB90 % IACS
Annealed to 0.025 mm grain size
Fine-grain soft temper for formed parts needing a smoother surface after bending than OS050.952754552 HB90 % IACS
Quarter hard
Light cold work when moderate strength must be combined with continued bending/forming.2303152580 HB89 % IACS
Half hard
General-purpose balance of strength and residual ductility for switch parts and terminals.31537015100 HB88 % IACS
H04Default
Full hard
The standard stocked condition for cadmium-copper rod, bar and wire: high strength and wear resistance with ~87 % IACS.3954358115 HB87 % IACS
Hard drawn
Classic hard-drawn round or grooved overhead contact-wire condition: wear resistance plus high conductivity over long spans.4104605120 HB85 % IACS
Extra hard
Use where higher proof stress than H04 is needed and only slight forming remains.4354705125 HB86 % IACS
Spring hard
Choose for conductive springs, contact blades and clips needing maximum elastic limit.4705003135 HB85 % IACS
H10This page
Extra spring hard
Thin strip/fine wire only, where the highest attainable strength outweighs almost zero formability.5105402145 HB84 % IACS

What is C16200-H10?

C16200-H10 is C16200 supplied in the H10 condition — thin strip/fine wire only, where the highest attainable strength outweighs almost zero formability. C16200-H10 has a yield strength of 510 MPa (74 ksi) and a tensile strength of 540 MPa (78.3 ksi) — stronger than 90% of copper alloy grades. Elongation at break is 2% and the elastic modulus is 117 GPa (17 Msi). C16200-H10 has a density of 8.94 g/cm³ (0.323 lb/in³), heavier than 90% of copper alloy grades. It melts at 1,030°C (1,886 °F). H04 is the default condition FabDigit quotes; H10 is available on request or by drawing note.

Advantages

  • High strength — 510 MPa (74 ksi), better than 90% of copper alloy grades
  • Conducts heat well — 338 W/m·K (195.3 BTU/hr·ft·°F), better than 85% of copper alloy grades
  • High electrical conductivity — 84 % IACS, better than 85% of copper alloy grades

Limitations

  • Limited ductility — 2%, worse than 98% of copper alloy grades
  • Limited service temperature — 175°C (347 °F), worse than 92% of copper alloy grades
  • Limited formability — 10/100, worse than 89% of copper alloy grades

C16200-H10 properties

Typical room-temperature values for C16200-H10; 19 are specific to this condition. Other listed values are C16200 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C16200-H10 has a density of 8.94 g/cm³ (0.323 lb/in³), heavier than 90% of copper alloy grades. It melts at 1,030°C (1,886 °F).

Density8.94 g/cm³0.32 lb/in³
Melting Point (Solidus)1,030°C1,886 °F
Liquidus Temperature1,076°C1,969 °F

Mechanical12

C16200-H10 has a yield strength of 510 MPa (74 ksi) and a tensile strength of 540 MPa (78.3 ksi) — stronger than 90% of copper alloy grades. Elongation at break is 2% and the elastic modulus is 117 GPa (17 Msi).

Elastic (Young's) Modulus117 GPa17 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus140 GPa20.3 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)540 MPa78.3 ksi
Yield Strength (0.2% offset)510 MPa74 ksi
Elongation at Break2%
Shear Strength320 MPa46.4 ksi
Fatigue Strength (Endurance Limit)195 MPa28.3 ksi
Hardness, Brinell145 HB
Hardness, Rockwell B82 HRB
Hardness, Vickers152 HV

Thermal6

C16200-H10 is rated for continuous service to 175°C (347 °F). It conducts heat at 338 W/m·K (195.3 BTU/hr·ft·°F), better than 85% of copper alloy grades. Thermal expansion is 17 µm/m·K (9.44 µin/in·°F).

Thermal Conductivity338 W/m·K195 BTU/hr·ft·°F
Specific Heat Capacity385 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17 µm/m·K9.4 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-200°C-328 °F

Electrical3

C16200-H10 conducts electricity at 84 % IACS, better than 85% of copper alloy grades.

Electrical Conductivity84 % IACS
Electrical Resistivity2.05×10⁻⁸ Ω·m0.807 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (70/100), better than 76% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceVery good70/100
Chemical Resistance SummaryGood in fresh/sea water, steam and most non-oxidising acids; attacked by ammonia and amines (stress-corrosion risk), nitric acid, oxidising acids, sulphur compounds and mercury salts; tarnishes/oxidises in air above ~200 °C.

Sustainability4

Producing a kilogram of C16200-H10 takes about 57 MJ of energy and emits 3.8 kg of CO₂ — less than 52% of copper alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)57 MJ/kg24,506 BTU/lb
Embodied Carbon (primary production)3.8 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content30%

Manufacturability7

C16200-H10's machinability is poor (30/100, worse than 67% of copper alloy grades); weldability poor (30/100); formability not recommended (10/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityPoor30/100
Formability (cold)Not recommended10/100
Brazeability / SolderabilityExcellent85/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper alloy; use electroplating (Ni/Ag/Sn), chemical blackening or clear lacquer instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C16200-H10

Is C16200 easy to machine?

Gummy, long-chipping (~20 % of free-cutting brass); use sharp positive-rake tools, high speed, generous coolant and capture Cd-bearing swarf/dust for controlled disposal.

Can C16200 be welded?

Solders and silver-brazes very well; TIG/plasma welding is fair with high heat input, resistance welding is poor (high conductivity) and fumes contain toxic cadmium oxide — extract locally.

Can C16200 be formed, bent or molded?

Excellent cold formability in OS tempers (deep draw, bend, upset); interanneal at 400–550 °C, and keep bend radii ≥1–2 t in H04 and above.

What surface finishes work on C16200?

Takes bright polish, tin/silver/nickel plating and chemical blackening; no anodizing — protect with lacquer or plating where tarnish matters.

C16200 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cdcadmium content per UNS C16200 registration0.7 – 1.21
Feimpurity limit≤ 0.020.01
CuCu + Cd ≥ 99.9 % (Ag counted as Cu)balance—

C16200-H10 — frequently asked

What is C16200-H10 used for?

C16200-H10 is typically used for trolley and contact wire, electrical connectors and springs requiring conductivity. In short: high-conductivity strengthened copper; traditional contact wire alloy; cadmium handling required.

What is the yield strength of C16200-H10?

C16200-H10 has a typical yield strength of 510 MPa (74 ksi) and a tensile strength of 540 MPa (78.3 ksi) — stronger than 90% of copper alloy grades. Strength varies by condition: see the 9 listed tempers.

Is C16200-H10 easy to machine?

Not especially — machinability is rated poor (30/100, worse than 67% of copper alloy grades). Gummy, long-chipping (~20 % of free-cutting brass); use sharp positive-rake tools, high speed, generous coolant and capture Cd-bearing swarf/dust for controlled disposal.

Can C16200-H10 be welded?

Not readily — weldability is rated poor (30/100). Solders and silver-brazes very well; TIG/plasma welding is fair with high heat input, resistance welding is poor (high conductivity) and fumes contain toxic cadmium oxide — extract locally.

What surface finishes work on C16200-H10?

Takes bright polish, tin/silver/nickel plating and chemical blackening; no anodizing — protect with lacquer or plating where tarnish matters.

Can C16200-H10 be formed, bent or molded?

Excellent cold formability in OS tempers (deep draw, bend, upset); interanneal at 400–550 °C, and keep bend radii ≥1–2 t in H04 and above.

What is the maximum service temperature of C16200-H10?

C16200-H10 is rated for continuous use to about 175°C (347 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C16200-H04 and C16200-OS050?

H04 is the default condition — the standard stocked condition for cadmium-copper rod, bar and wire: high strength and wear resistance with ~87 % IACS. OS050: pick for maximum formability, deep drawing/bending and highest conductivity before final cold work. Yield strength is 395 MPa in H04 versus 75 MPa in OS050.

Sources

  1. CDA Alloy Datasheet C16200 (Cadmium Copper) — Copper Development Association (2023)
  2. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  3. ASTM B105 — Hard-Drawn Copper Alloy Wires for Electric Conductors — ASTM International (2018)
  4. ASTM B9 — Bronze Trolley Wire — ASTM International (2019)
  5. EN 12163 / EN 12167 (CW131C CuCd1) — CEN (2016)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.