FabDigit

Aerospace AL · Aluminum (Additive)

Aluminum Scalmalloy

Aluminum Scalmalloy is an aerospace aluminum — high-strength lpbf aluminum. Typical values: 470 MPa yield, 2.67 g/cm³, rated to 200 °C. Available for 3D printing at FabDigit.

3D printingSpecialty cost $$$$$

Properties

Typical room-temperature values in the As Printed condition. Metric first, imperial in gray. The bars show where Scalmalloy sits against the other 163 aluminum grades in the catalog.

Datasheet

Yield strength470 MPa68 ksi
Tensile strength540 MPa78 ksi
Hardness170 HB
Density2.67 g/cm³0.096 lb/in³
Specific strength (yield ÷ density)176
Min service temp-200 °C-328 °F
Max service temp200 °C392 °F
Electrical conductivity20 % IACS11.6 MS/m
MachinabilityVery good75 / 100
WeldabilityVery good75 / 100
FormabilityNot recommended5 / 100

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Against other aluminum grades

Yield strength470 MPa 68 ksi
50 MPafamily median 175 MPa468 MPa
Tensile strength540 MPa 78 ksi
110 MPafamily median 290 MPa525 MPa
Density2.67 g/cm³ 0.096 lb/in³
2.66 g/cm³family median 2.71 g/cm³2.82 g/cm³
Hardness (HB equiv.)170 HB
28 HBfamily median 78 HB145 HB
Max service temp200 °C 392 °F
100 °Cfamily median 150 °C200 °C
Electrical conductivity20 % IACS 11.6 MS/m
29 % IACSfamily median 38 % IACS52 % IACS
Machinability75 / 100
45 / 100family median 60 / 10085 / 100
Relative cost250
16family median 2248

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. Scalmalloy is highlighted; hover a dot for its name, or open the interactive family chart.

501002005002.22.42.62.8Density (g/cm³)Yield strength (MPa) — log scale60056005A6011606060616063608161066110618163516463105010601100114512001230300330043005310331043105320350055025505050525056515451565182525152525352535656525657575459547072800680118079200720172017A20302214601060666070608261517003700570127020702170752011602061626262Alca 5ATP-5Cast 5083K100-SMIC6ACP 5080EN AW-5083 Cast PlateHokotolMoldMAX AluminumQC-10TK Ultra 722182618400640324043404541454343464354541070108010901199135013706101620120142024211721242219231960137010701770407049705070557175717874755019508250835086518353835456319355356357380383384390413443535712A356A357A360A380A383A384A390A4138281Metapor6016611121952060809070857150703950594047AlSi12LM6LM24LM25ZL101ZL102ZL205AZL301A356.2AlSi10MgAlSi7MgA20X7A77Scalmalloy

Manufacturability

The process limits FabDigit's quote engine applies to Scalmalloy. Design inside these and the part quotes instantly; outside them it routes to an engineer.

3D printing

TechnologiesDMLS
Layer height2060 µmdefault 30 µm
Minimum wall / feature0.5 / 0.3 mm
Build envelope250 × 250 × 325 mm
SupportsYes
AnisotropyMild
Mandatory post-processingheat treatment

Conditions and tempers

How Scalmalloy is supplied and what each state is for. The default is what FabDigit quotes unless your drawing says otherwise.

ConditionBest forYield MPaTensile MPaElong. %Hardness
As PrintedDefault
Print State
Standard printed state — fine for prototypes and fixtures
Stress Relieved
Heat Treat State
Holds tight flatness/tolerance through heavy machining
T6
Solution heat treated, artificially aged (T6)
Heavy load-bearing frames, high-stress parts, precision components

Heat treatment and post-processing

Operations FabDigit's suppliers routinely run on Scalmalloy, ranked by how often they make sense for this grade.

Heat treatment

Age T6 (Aluminum)Solution + artificial age to peak strength
Age T651 (Aluminum)T6 + stress relief stretch (plate)
Full AnnealRestore ductility; relieve residual stress; coarsen grain
Stress ReliefReduce residual stress without changing structure
Age T73 (Aluminum)Over-age 7000 for SCC resistance

Post-processing

Manual DeburrDeburrstandard
Edge Break (0.5mm)Deburr
Glass Bead BlastBlast
Laser MarkMarking
Sand BlastBlast
Vibratory TumbleTumble
CMM InspectionInspection
MaskingMasking
Tap After FinishFinish Fix
FAI ReportInspection

Surface finishes for Scalmalloy

Coatings and treatments compatible with aluminum on the processes Scalmalloy runs on. Pick them in the quote configurator or call them out on the drawing.

Plating

  • Electroless Nickel (EN)
  • Gold Plating
  • Silver Plating

Organic Coating

  • Epoxy Coating

Metal Finish

  • Anodized (Aluminum AM)
  • Plated (Metal AM)

Equivalent designations

Standards and trade names that resolve to Aluminum Scalmalloy in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

EN / DIN / Werkstoff-Nr.
AlMgSc
Also called
Sc-Alloy

Stock forms

Raw-material forms FabDigit sources Scalmalloy in.

Powder

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.