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Aluminum A6061-RAM2 vs Scalmalloy

Aluminum · grade comparison

Aluminum A6061-RAM2 and Scalmalloy are both aluminum grades. A6061-RAM2 is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 285 MPa (41.3 ksi) for Scalmalloy, about 16% more. In exchange, Scalmalloy is the more ductile: elongation 14% versus 9% for A6061-RAM2, and A6061-RAM2 is harder (115 HV vs 105 HV). A6061-RAM2 runs hotter in service (150°C vs 120°C continuous) and A6061-RAM2 conducts heat better (155 W/m·K vs 110 W/m·K). On the shop floor, A6061-RAM2 machines more easily (65 vs 55 out of 100) and A6061-RAM2 sits in a lower cost tier (high, $$$$) than Scalmalloy (specialty, $$$$$).

A6061-RAM2Choose it when strength drives the design, or when the part sees heat.

ScalmalloyChoose it when the part is bent, formed or impact-loaded.

A6061-RAM2 vs Scalmalloy: properties

A6061-RAM2Scalmalloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

73 GPa10.6 Msi
70 GPa10.2 Msi

Shear Modulus

26 GPa3.8 Msi
26.5 GPa3.8 Msi

Bulk Modulus

69 GPa10 Msi
68 GPa9.9 Msi

Tensile Strength (Ultimate)

370 MPa53.7 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
285 MPa41.3 ksi

Elongation at Break

9%
14%

Compressive Strength

335 MPa48.6 ksi
300 MPa43.5 ksi

Shear Strength

220 MPa31.9 ksi
240 MPa34.8 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
110 MPa16 ksi

Fracture Toughness (K_IC)

27 MPa·√m24.6 ksi·√in
30 MPa·√m27.3 ksi·√in

Hardness, Brinell

105 HB
100 HB

Hardness, Rockwell B

60 HRB
—

Hardness, Vickers

115 HV
105 HV

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.71 g/cm³0.1 lb/in³
2.67 g/cm³0.1 lb/in³

Melting Point (Solidus)

582°C1,080 °F
574°C1,065 °F

Liquidus Temperature

652°C1,206 °F
638°C1,180 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

155 W/m·K89.6 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F

Specific Heat Capacity

896 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.2 µm/m·K12.9 µin/in·°F
23.5 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

400 J/g172 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

40 % IACS
26 % IACS

Electrical Resistivity

4.3×10⁻⁸ Ω·m1.69 µΩ·in
6.6×10⁻⁸ Ω·m2.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.78 V
-0.87 V

Corrosion Resistance

60 / 100
65 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

130%
40%

Weldability

65 / 100
60 / 100

Formability (cold)

30 / 100
—

Brazeability / Solderability

45 / 100
25 / 100

Polishability

60 / 100
65 / 100

Castability

—
25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

250 MJ/kg107,481 BTU/lb
350 MJ/kg150,473 BTU/lb

Embodied Carbon (primary production)

16 kg CO₂/kg
26 kg CO₂/kg

Typical Recycled Content

10%
5%

Same in both: Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

137 kN·m/kg
150 kN·m/kg

Specific Stiffness (E / density)

26.9 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

746 kJ/m³
580 kJ/m³

Thermal Diffusivity

63.8 mm²/s
45.8 mm²/s

Thermal Shock Resistance Index

34
27

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleA6061-RAM2Scalmalloy

Manufacturing and finishing

CapabilityA6061-RAM2Scalmalloy
3D printing—Yes
Default condition—As Printed
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)—Yes
Plated (Metal AM)—Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

A6061-RAM2 vs Scalmalloy — frequently asked

Is A6061-RAM2 stronger than Scalmalloy?

Yes. A6061-RAM2 has a typical yield strength of 330 MPa (47.9 ksi) against 285 MPa (41.3 ksi) for Scalmalloy — about 16% more. Tensile strength is 370 MPa (53.7 ksi) vs 400 MPa (58 ksi).

Which is cheaper, A6061-RAM2 or Scalmalloy?

A6061-RAM2 is the lower-cost material: it sits in the high tier ($$$$) while Scalmalloy is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, A6061-RAM2 or Scalmalloy?

A6061-RAM2, by a small margin. Both rate good for machinability — 65/100 against 55/100 for Scalmalloy; for welding the order is A6061-RAM2 first (good, 65/100) then Scalmalloy (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A6061-RAM2 and Scalmalloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.