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Aluminum 2117 vs Scalmalloy

Aluminum · grade comparison

Aluminum 2117 and Scalmalloy are both aluminum grades, both aerospace al. Scalmalloy is the stronger of the two: yield strength 285 MPa (41.3 ksi) against 165 MPa (23.9 ksi) for 2117, about 73% more; tensile strength follows at 400 MPa (58 ksi) vs 295 MPa (42.8 ksi). In exchange, 2117 is the more ductile: elongation 27% versus 14% for Scalmalloy, and Scalmalloy is harder (100 HB vs 70 HB). 2117 conducts heat better (151 W/m·K vs 110 W/m·K). On the shop floor, 2117 machines more easily (65 vs 55 out of 100), Scalmalloy welds better (good vs poor), and 2117 sits in a lower cost tier (premium, $$$) than Scalmalloy (specialty, $$$$$).

2117Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

ScalmalloyChoose it when strength drives the design, or when it will be welded.

2117 vs Scalmalloy: properties

2117Scalmalloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70.3 GPa10.2 Msi
70 GPa10.2 Msi

Bulk Modulus

74 GPa10.7 Msi
68 GPa9.9 Msi

Tensile Strength (Ultimate)

295 MPa42.8 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

165 MPa23.9 ksi
285 MPa41.3 ksi

Elongation at Break

27%
14%

Shear Strength

195 MPa28.3 ksi
240 MPa34.8 ksi

Fatigue Strength (Endurance Limit)

95 MPa13.8 ksi
110 MPa16 ksi

Hardness, Brinell

70 HB
100 HB

Compressive Strength

—
300 MPa43.5 ksi

Fracture Toughness (K_IC)

—
30 MPa·√m27.3 ksi·√in

Hardness, Vickers

—
105 HV

Same in both: Shear Modulus 26.5 GPa3.8 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.75 g/cm³0.1 lb/in³
2.67 g/cm³0.1 lb/in³

Melting Point (Solidus)

554°C1,029 °F
574°C1,065 °F

Liquidus Temperature

650°C1,202 °F
638°C1,180 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

151 W/m·K87.2 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F

Specific Heat Capacity

864 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.8 µm/m·K13.2 µin/in·°F
23.5 µm/m·K13.1 µin/in·°F

Min Service Temperature

-200°C-328 °F
-196°C-321 °F

Same in both: Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 120°C248 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

40 % IACS
26 % IACS

Electrical Resistivity

4.31×10⁻⁸ Ω·m1.7 µΩ·in
6.6×10⁻⁸ Ω·m2.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.64 V
-0.87 V

Corrosion Resistance

35 / 100
65 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
55 / 100

Weldability

20 / 100
60 / 100

Formability (cold)

75 / 100
—

Brazeability / Solderability

15 / 100
25 / 100

Polishability

55 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

—
40%

Castability

—
25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

155 MJ/kg66,638 BTU/lb
350 MJ/kg150,473 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
26 kg CO₂/kg

Typical Recycled Content

25%
5%

Same in both: Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

107 kN·m/kg
150 kN·m/kg

Specific Stiffness (E / density)

25.6 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

194 kJ/m³
580 kJ/m³

Thermal Diffusivity

63.6 mm²/s
45.8 mm²/s

Same in both: Thermal Shock Resistance Index 27

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2117Scalmalloy

Manufacturing and finishing

Capability2117Scalmalloy
CNC machiningYes—
Sheet metalYes—
3D printing—Yes
Default condition—As Printed
Relative cost$$$ Premium$$$$$ Specialty
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodized (Aluminum AM)—Yes
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Plated (Metal AM)—Yes
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

2117 vs Scalmalloy — frequently asked

Is Scalmalloy stronger than 2117?

Yes. Scalmalloy has a typical yield strength of 285 MPa (41.3 ksi) against 165 MPa (23.9 ksi) for 2117 — about 73% more. Tensile strength is 400 MPa (58 ksi) vs 295 MPa (42.8 ksi).

Which is cheaper, 2117 or Scalmalloy?

2117 is the lower-cost material: it sits in the premium tier ($$$) while Scalmalloy is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 2117 or Scalmalloy?

2117, by a small margin. Both rate good for machinability — 65/100 against 55/100 for Scalmalloy; for welding the order is Scalmalloy first (good, 60/100) then 2117 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2117 and Scalmalloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.