FabDigitFabDigit

Aluminum B4C/6061-F (As fabricated)

Temper

also MMCC B4C-Al

Lowest-cost condition for non-structural shielding plate where strength is not credited.

High cost $$$$

Values for the F condition

Other B4C/6061 tempers and conditions

B4C/6061 is listed in 10 conditions; see the grade overview at B4C/6061.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Choose when the panel must be bent, roll-formed or deep-drawn before final ageing.851651248 HB38 % IACS
FThis page
As fabricated
Lowest-cost condition for non-structural shielding plate where strength is not credited.150250875 HB36 % IACS
Solution heat treated and naturally aged
Intermediate strength with better ductility for forming operations after solution treatment.175285985 HB28 % IACS
Solution heat treated and overaged (stabilized)
Pick for cask baskets that see long-term elevated temperature, to lock dimensions and avoid in-service ageing drift.245290695 HB36 % IACS
Cooled from hot working and artificially aged
Economical temper for extruded absorber channels and angles where full T6 strength is not required.2553005100 HB33 % IACS
30 vol% B₄C
Maximum practical loading for thin, high-¹⁰B-density shielding sheet; brittle, PCD tooling and abrasive waterjet cutting mandatory.2702901.5148 HB24 % IACS
20 vol% B₄C
Common rack-panel loading giving high ¹⁰B areal density in thin plate with acceptable handling strength.2953303128 HB29 % IACS
T651Default
T6, stress relieved by stretching
Standard stocked condition for flat neutron-absorber plate that will be machined to close tolerance without distortion.3003454.5115 HB32 % IACS
Solution heat treated and artificially aged
Peak-strength condition for extrusions, forgings and machined absorber components.3003454.5115 HB32 % IACS
10 vol% B₄C
Lowest loading: best ductility and machinability, for thicker sections where areal ¹⁰B density is made up by thickness.3053506105 HB35 % IACS

What is B4C/6061-F?

B4C/6061-F is B4C/6061 in the F temper — lowest-cost condition for non-structural shielding plate where strength is not credited. B4C/6061-F has a yield strength of 150 MPa (21.8 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 65% of aluminum grades. Elongation at break is 8% and the elastic modulus is 92 GPa (13.3 Msi). B4C/6061-F has a density of 2.67 g/cm³ (0.0965 lb/in³), lighter than 78% of aluminum grades. It melts at 582°C (1,080 °F). T651 is the default condition FabDigit quotes; F is available on request or by drawing note.

Advantages

  • Stiff — 92 GPa (13.3 Msi), better than 99% of aluminum grades
  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades

Limitations

  • Difficult to machine — 25/100, worse than 96% of aluminum grades
  • High embodied carbon — 14 kg CO₂/kg, worse than 95% of aluminum grades
  • Hard to polish — 40/100, worse than 91% of aluminum grades
  • Low fracture toughness — 17 MPa·√m (15.5 ksi·√in), worse than 83% of aluminum grades
  • Difficult to weld — 25/100, worse than 76% of aluminum grades

B4C/6061-F properties

Typical room-temperature values for B4C/6061-F; 10 are specific to this condition. Other listed values are B4C/6061 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

B4C/6061-F has a density of 2.67 g/cm³ (0.0965 lb/in³), lighter than 78% of aluminum grades. It melts at 582°C (1,080 °F).

Density2.67 g/cm³0.1 lb/in³
Melting Point (Solidus)582°C1,080 °F
Liquidus Temperature652°C1,206 °F

Mechanical15

B4C/6061-F has a yield strength of 150 MPa (21.8 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 65% of aluminum grades. Elongation at break is 8% and the elastic modulus is 92 GPa (13.3 Msi).

Elastic (Young's) Modulus92 GPa13.3 Msi
Shear Modulus35 GPa5.1 Msi
Bulk Modulus82 GPa11.9 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)250 MPa36.3 ksi
Yield Strength (0.2% offset)150 MPa21.8 ksi
Elongation at Break8%
Compressive Strength400 MPa58 ksi
Shear Strength215 MPa31.2 ksi
Fatigue Strength (Endurance Limit)120 MPa17.4 ksi
Fracture Toughness (K_IC)17 MPa·√m15.5 ksi·√in
Charpy V-Notch Impact (RT)5 J3.7 ft·lbf
Hardness, Brinell75 HB
Hardness, Rockwell B42 HRB
Hardness, Vickers125 HV

Thermal6

B4C/6061-F is rated for continuous service to 200°C (392 °F). It conducts heat at 150 W/m·K (86.7 BTU/hr·ft·°F), better than 58% of aluminum grades. Thermal expansion is 20.5 µm/m·K (11.4 µin/in·°F).

Thermal Conductivity150 W/m·K86.7 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)20.5 µm/m·K11.4 µin/in·°F
Latent Heat of Fusion340 J/g146 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

B4C/6061-F conducts electricity at 36 % IACS, better than 55% of aluminum grades.

Electrical Conductivity36 % IACS
Electrical Resistivity5.4×10⁻⁸ Ω·m2.13 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 51% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.75 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryGood in demineralised/borated pool water and neutral atmospheres; particle–matrix interfaces and any residual porosity are pitting and crevice initiation sites, so galvanic contact with stainless steel should be broken. Attacked by strong acids and by alkalis (pH >9); avoid mercury and chloride-rich stagnant films.

Sustainability4

Producing a kilogram of B4C/6061-F takes about 235 MJ of energy and emits 14 kg of CO₂ — more than 97% of aluminum grades. Typical recycled content is 5%.

Embodied Energy (primary production)235 MJ/kg101,032 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content5%

Manufacturability8

B4C/6061-F's machinability is poor (25/100, worse than 96% of aluminum grades); weldability poor (25/100); formability poor (30/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityPoor25/100
Formability (cold)Poor30/100
CastabilityPoor30/100
Brazeability / SolderabilityPoor30/100
PolishabilityFair40/100
Anodizing Responsefair — the 6061 matrix anodizes normally but B4C particles do not convert, leaving inclusions/voids that make the film uneven and less protective; hard anodize is possible but thin at particle sites

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with B4C/6061-F

Is B4C/6061 easy to machine?

Highly abrasive — use PCD or CVD-diamond tooling, high speed/low feed, flood coolant; abrasive waterjet or diamond sawing for cut-to-size, and expect carbide tools to fail in minutes.

Can B4C/6061 be welded?

Friction stir welding and solid-state joining are preferred; fusion (TIG/MIG) with 4043/4047 filler is possible only in low-loading grades because molten Al reacts with B₄C to form brittle Al₃BC/AlB₂ and the weld pool is sluggish — mechanical fastening is common in racks.

Can B4C/6061 be formed, bent or molded?

Supplied by powder metallurgy consolidation plus extrusion/rolling; cold forming limited to gentle bends (≥4t radius) in O or T4 temper, hot forming 400–480 °C for tighter radii.

What surface finishes work on B4C/6061?

Sulfuric or hard anodize gives an uneven film because B₄C particles do not convert; chromate/trivalent conversion coating or paint is the usual protection, and mechanical polishing leaves particle relief.

B4C/6061 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
B4C (particulate reinforcement)wt%; 15 vol% ≈ 14 wt%. Enriched ¹⁰B optional; natural B is ~19.9 % ¹⁰B9 – 3014
Mgmatrix (6061)0.8 – 1.21
Simatrix (6061)0.4 – 0.80.6
Cumatrix (6061)0.15 – 0.40.28
Crmatrix (6061)0.04 – 0.350.2
Feimpurity max≤ 0.70.3
Mnimpurity max≤ 0.15—
Znimpurity max≤ 0.25—
Tiimpurity max≤ 0.15—
Others (each/total)0.05 each / 0.15 total≤ 0.15—
Almatrix balancebalance—

B4C/6061-F — frequently asked

What is B4C/6061-F used for?

B4C/6061-F is typically used for spent nuclear fuel racks, neutron shielding panels, cask liners and radiation shielding structures. In short: neutron-absorbing aluminum MMC; lightweight shielding structural plate; requires diamond tooling.

What is the yield strength of B4C/6061-F?

B4C/6061-F has a typical yield strength of 150 MPa (21.8 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 65% of aluminum grades. Strength varies by condition: see the 10 listed tempers.

Is B4C/6061-F easy to machine?

Not especially — machinability is rated poor (25/100, worse than 96% of aluminum grades). Highly abrasive — use PCD or CVD-diamond tooling, high speed/low feed, flood coolant; abrasive waterjet or diamond sawing for cut-to-size, and expect carbide tools to fail in minutes.

Can B4C/6061-F be welded?

Not readily — weldability is rated poor (25/100). Friction stir welding and solid-state joining are preferred; fusion (TIG/MIG) with 4043/4047 filler is possible only in low-loading grades because molten Al reacts with B₄C to form brittle Al₃BC/AlB₂ and the weld pool is sluggish — mechanical fastening is common in racks.

What surface finishes work on B4C/6061-F?

Sulfuric or hard anodize gives an uneven film because B₄C particles do not convert; chromate/trivalent conversion coating or paint is the usual protection, and mechanical polishing leaves particle relief.

Can B4C/6061-F be formed, bent or molded?

Supplied by powder metallurgy consolidation plus extrusion/rolling; cold forming limited to gentle bends (≥4t radius) in O or T4 temper, hot forming 400–480 °C for tighter radii.

What is the maximum service temperature of B4C/6061-F?

B4C/6061-F is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between B4C/6061-T651 and B4C/6061-O?

T651 is the default condition — standard stocked condition for flat neutron-absorber plate that will be machined to close tolerance without distortion. O: choose when the panel must be bent, roll-formed or deep-drawn before final ageing. Yield strength is 300 MPa in T651 versus 85 MPa in O.

Sources

  1. ASTM B932 — Standard Specification for Low-Carbon Nickel...(Aluminum-Alloy and Aluminum-Matrix Composite Neutron Absorbing Materials for Spent Nuclear Fuel Storage) — ASTM International (2014)
  2. ASTM B209 / Aluminum Association Teal Sheets (6061 matrix chemistry & temper definitions) — ASTM / The Aluminum Association (2021)
  3. ASM Handbook Vol. 21: Composites — Discontinuously Reinforced Aluminum — ASM International (2001)
  4. Al-B4C neutron absorber plate datasheets (Rio Tinto Alcan, Holtec Metamic, Ceradyne/3M, / ) — various producers (2023)
  5. NRC/EPRI neutron absorber material performance reports (Al-B4C MMC service data) — US NRC / EPRI (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.