Aluminum 7072 vs 7A04
Aluminum · grade comparison
Aluminum 7072 and 7A04 are both aluminum grades. 7A04 is the stronger of the two: yield strength 475 MPa (68.9 ksi) against 21 MPa (3.05 ksi) for 7072, about 23 times as much; tensile strength follows at 545 MPa (79 ksi) vs 55 MPa (7.98 ksi). In exchange, 7072 is the more ductile: elongation 32% versus 8% for 7A04, and 7A04 is harder (150 HB vs 20 HB). 7072 is lighter (2.72 g/cm³ vs 2.85 g/cm³ for 7A04) and 7072 runs hotter in service (150°C vs 120°C continuous). On the shop floor, 7A04 machines more easily (very good vs poor), 7072 welds better (very good vs poor), and 7072 sits in a lower cost tier (budget, $) than 7A04 (premium, $$$).
7072Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.
7A04Choose it when strength drives the design, or when the part is machined in volume.
7072 vs 7A04: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Compressive Strength
Fracture Toughness (K_IC)
Hardness, Rockwell B
Hardness, Vickers
Same in both: Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Same in both: Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Water 1,200 L/kg144 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 7072 | 7A04 |
|---|---|---|
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $ Budget | $$$ Premium |
| Min. machined wall | — | — |
| Best machined surface | — | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
7072 vs 7A04 — frequently asked
Is 7A04 stronger than 7072?
Yes. 7A04 has a typical yield strength of 475 MPa (68.9 ksi) against 21 MPa (3.05 ksi) for 7072 — about 23 times as much. Tensile strength is 545 MPa (79 ksi) vs 55 MPa (7.98 ksi).
Which is cheaper, 7072 or 7A04?
7072 is the lower-cost material: it sits in the budget tier ($) while 7A04 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 7072 or 7A04?
7A04. Its machinability rates very good (72/100) against poor (30/100) for 7072; for welding the order is 7072 first (very good, 80/100) then 7A04 (poor, 20/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 7072 and 7A04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.