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Aluminum 6003-F (As fabricated)

Temper

AA 6003 · UNS A96003 · EN AW-6003, AlMg1Si0.5Cu

Mill/as-extruded state with no property guarantee; used when the part will be heat treated or is non-structural.

Standard cost $$

Values for the F condition

Other 6003 tempers and conditions

6003 is listed in 8 conditions; see the grade overview at 6003.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest, most formable condition for severe bending or deep drawing before ageing.551152630 HB50 % IACS
FThis page
As fabricated
Mill/as-extruded state with no property guarantee; used when the part will be heat treated or is non-structural.851501845 HB47 % IACS
Cooled from hot working and naturally aged
Press-quench-free profiles that will be bent or joined then optionally aged; low-cost intermediate strength.951701850 HB43 % IACS
Solution heat treated and naturally aged
Formable pre-aged condition for profiles that must be bent or stretch-formed, then artificially aged to T6.1001852055 HB41 % IACS
Cooled from hot working and artificially aged
The economical architectural temper: press-quenched and aged, good strength with minimal distortion.1702051265 HB47 % IACS
T6 variant, underaged
Slightly under-aged T6 when profiles must still be bent or roll-formed after ageing.1802201370 HB44 % IACS
T6Default
Solution heat treated and artificially aged
Default full-strength condition for structural window, door and framing profiles.2052401075 HB45 % IACS
T6 with improved mechanical properties
Controlled-practice ageing giving the highest guaranteed strength for structural window/door sections.220255880 HB46 % IACS

What is 6003-F?

6003-F is 6003 in the F temper — mill/as-extruded state with no property guarantee; used when the part will be heat treated or is non-structural. 6003-F has a yield strength of 85 MPa (12.3 ksi) and a tensile strength of 150 MPa (21.8 ksi) — weaker than 88% of aluminum grades. Elongation at break is 18% and the elastic modulus is 69 GPa (10 Msi). 6003-F has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 615°C (1,139 °F). T6 is the default condition FabDigit quotes; F is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 40 MPa·√m (36.4 ksi·√in), better than 98% of aluminum grades
  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades
  • High electrical conductivity — 47 % IACS, better than 88% of aluminum grades
  • Conducts heat well — 182 W/m·K (105.2 BTU/hr·ft·°F), better than 87% of aluminum grades
  • Ductile — tolerates forming and impact — 18%, better than 86% of aluminum grades

Limitations

  • Low strength — 85 MPa (12.3 ksi), worse than 88% of aluminum grades
  • Difficult to machine — 35/100, worse than 86% of aluminum grades

6003-F properties

Typical room-temperature values for 6003-F; 21 are specific to this condition. Other listed values are 6003 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

6003-F has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 615°C (1,139 °F).

Density2.7 g/cm³0.1 lb/in³
Melting Point (Solidus)615°C1,139 °F
Liquidus Temperature655°C1,211 °F

Mechanical13

6003-F has a yield strength of 85 MPa (12.3 ksi) and a tensile strength of 150 MPa (21.8 ksi) — weaker than 88% of aluminum grades. Elongation at break is 18% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)150 MPa21.8 ksi
Yield Strength (0.2% offset)85 MPa12.3 ksi
Elongation at Break18%
Compressive Strength85 MPa12.3 ksi
Shear Strength95 MPa13.8 ksi
Fatigue Strength (Endurance Limit)55 MPa8 ksi
Fracture Toughness (K_IC)40 MPa·√m36.4 ksi·√in
Hardness, Brinell45 HB
Hardness, Vickers49 HV

Thermal6

6003-F is rated for continuous service to 200°C (392 °F). It conducts heat at 182 W/m·K (105.2 BTU/hr·ft·°F), better than 87% of aluminum grades. Thermal expansion is 23.4 µm/m·K (13 µin/in·°F).

Thermal Conductivity182 W/m·K105 BTU/hr·ft·°F
Specific Heat Capacity897 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.4 µm/m·K13 µin/in·°F
Latent Heat of Fusion397 J/g171 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

6003-F conducts electricity at 47 % IACS, better than 88% of aluminum grades.

Electrical Conductivity47 % IACS
Electrical Resistivity3.67×10⁻⁸ Ω·m1.44 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), better than 83% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.8 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryGood in neutral atmospheres, fresh water and most organics; attacked by strong acids and alkalis (pH <4 or >9) and by chlorides in stagnant crevices; avoid direct contact with copper alloys or stainless steel in wet service.

Sustainability4

Producing a kilogram of 6003-F takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content35%

Manufacturability8

6003-F's machinability is fair (35/100, worse than 86% of aluminum grades); weldability excellent (85/100); formability very good (75/100).

MachinabilityFair35/100
Machinability Rating (AISI 1212 = 100 %)22%
WeldabilityExcellent85/100
Formability (cold)Very good75/100
CastabilityPoor30/100
Brazeability / SolderabilityFair45/100
PolishabilityGood65/100
Anodizing Responseexcellent — clear and colour anodizing typical for architectural profiles; Mn/Cr content can give a slight grey cast in thick coatings

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 6003-F

Is 6003 easy to machine?

Machines like 6061-T6 but slightly gummier in T5; use polished-flute carbide, high rake, 300–1000 m/min and flood or MQL to avoid built-up edge.

Can 6003 be welded?

Readily GMAW/GTAW welded with ER4043 (crack-safe) or ER5356 (colour-match for anodizing); expect HAZ strength to fall to about T4 level unless re-aged.

Can 6003 be formed, bent or molded?

Extrudes at moderate press speeds with press quenching to T5; bend in O/T4/T61 where possible — T6 needs bend radii of roughly 3–4× thickness.

What surface finishes work on 6003?

Excellent clear and colour anodizing and electrophoretic/powder coating for architectural service; mechanical polishing is fair — the Mn/Fe intermetallics can streak on bright-dip.

6003 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si0.35 – 10.7
Feimpurity limit≤ 0.60.25
Cu≤ 0.10.03
Mn≤ 0.80.15
Mg0.8 – 1.51.1
Cr≤ 0.350.05
Zn≤ 0.20.05
Tigrain refiner≤ 0.10.02
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

6003-F — frequently asked

What is 6003-F used for?

6003-F is typically used for window and door frames, structural profiles, ladders and railings. In short: stronger than 6060 extrusions; good architectural anodizing; balanced strength and formability.

What is the yield strength of 6003-F?

6003-F has a typical yield strength of 85 MPa (12.3 ksi) and a tensile strength of 150 MPa (21.8 ksi) — weaker than 88% of aluminum grades. Strength varies by condition: see the 8 listed tempers.

Is 6003-F easy to machine?

Not especially — machinability is rated fair (35/100, worse than 86% of aluminum grades). Machines like 6061-T6 but slightly gummier in T5; use polished-flute carbide, high rake, 300–1000 m/min and flood or MQL to avoid built-up edge.

Can 6003-F be welded?

Yes — weldability is rated excellent (85/100). Readily GMAW/GTAW welded with ER4043 (crack-safe) or ER5356 (colour-match for anodizing); expect HAZ strength to fall to about T4 level unless re-aged.

What surface finishes work on 6003-F?

Excellent clear and colour anodizing and electrophoretic/powder coating for architectural service; mechanical polishing is fair — the Mn/Fe intermetallics can streak on bright-dip.

Can 6003-F be formed, bent or molded?

Extrudes at moderate press speeds with press quenching to T5; bend in O/T4/T61 where possible — T6 needs bend radii of roughly 3–4× thickness.

What is the maximum service temperature of 6003-F?

6003-F is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 6003-T6 and 6003-O?

T6 is the default condition — default full-strength condition for structural window, door and framing profiles. O: softest, most formable condition for severe bending or deep drawing before ageing. Yield strength is 205 MPa in T6 versus 55 MPa in O.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. EN 573-3 / EN 755-2 — Aluminium and aluminium alloys: chemical composition and mechanical properties of extruded rod/bar, tube and profiles — CEN (2016)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.