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Titanium Ti-3Al-8V-6Cr-4Mo-4Zr-ST (Solution annealed)

Heat-treated state · default condition

UNS R58640 · also 4957

Standard stocked condition: softest, lowest modulus, best cold forming and coiling before aging.

High cost $$$$

Values for the ST condition

Other Ti-3Al-8V-6Cr-4Mo-4Zr tempers and conditions

Ti-3Al-8V-6Cr-4Mo-4Zr is listed in 5 conditions; see the grade overview at Ti-3Al-8V-6Cr-4Mo-4Zr.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
STDefaultThis page
Solution annealed
Standard stocked condition: softest, lowest modulus, best cold forming and coiling before aging.8509001832 HRC—
Solution treated + over-aged (≈565–620 °C) for toughness
Pick when damage tolerance / SCC resistance matters more than peak strength (subsea, deep-well hardware).1,0601,1301237 HRC1.2 % IACS
Cold drawn
Wire and small bar for spring coiling: work hardened but still coilable, aged after forming.1,0801,1501038 HRC1.1 % IACS
Solution treated and aged
Main high-strength structural condition: ~1200–1400 MPa with deep through-hardening in thick sections.1,2401,300842 HRC—
Cold drawn + aged
Highest strength form of Beta C: cold-worked wire aged after coiling for springs and high-strength fasteners.1,4201,500545 HRC—

What is Ti-3Al-8V-6Cr-4Mo-4Zr-ST?

Ti-3Al-8V-6Cr-4Mo-4Zr-ST is Ti-3Al-8V-6Cr-4Mo-4Zr heat treated to ST — standard stocked condition: softest, lowest modulus, best cold forming and coiling before aging. Ti-3Al-8V-6Cr-4Mo-4Zr-ST has a yield strength of 850 MPa (123 ksi) and a tensile strength of 900 MPa (131 ksi) — stronger than 66% of titanium grades. Elongation at break is 18% and the elastic modulus is 86 GPa (12.5 Msi). Ti-3Al-8V-6Cr-4Mo-4Zr-ST has a density of 4.82 g/cm³ (0.174 lb/in³), heavier than 94% of titanium grades. It melts at 1,650°C (3,002 °F).

Advantages

  • Tough — resists crack growth — 90 MPa·√m (81.9 ksi·√in), better than 97% of titanium grades

Limitations

  • Limited service temperature — 200°C (392 °F), worse than 100% of titanium grades
  • Low stiffness — 86 GPa (12.5 Msi), worse than 95% of titanium grades
  • Difficult to weld — 60/100, worse than 83% of titanium grades

Ti-3Al-8V-6Cr-4Mo-4Zr-ST properties

Typical room-temperature values for Ti-3Al-8V-6Cr-4Mo-4Zr-ST; 14 are specific to this condition. Other listed values are Ti-3Al-8V-6Cr-4Mo-4Zr reference data and may not represent this condition. Bars are the position among titanium grades.

Physical3

Ti-3Al-8V-6Cr-4Mo-4Zr-ST has a density of 4.82 g/cm³ (0.174 lb/in³), heavier than 94% of titanium grades. It melts at 1,650°C (3,002 °F).

Density4.82 g/cm³0.17 lb/in³
Melting Point (Solidus)1,650°C3,002 °F
Liquidus Temperature1,700°C3,092 °F

Mechanical15

Ti-3Al-8V-6Cr-4Mo-4Zr-ST has a yield strength of 850 MPa (123 ksi) and a tensile strength of 900 MPa (131 ksi) — stronger than 66% of titanium grades. Elongation at break is 18% and the elastic modulus is 86 GPa (12.5 Msi).

Elastic (Young's) Modulus86 GPa12.5 Msi
Shear Modulus33 GPa4.8 Msi
Bulk Modulus90 GPa13.1 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)900 MPa131 ksi
Yield Strength (0.2% offset)850 MPa123 ksi
Elongation at Break18%
Reduction in Area45%
Compressive Strength880 MPa128 ksi
Shear Strength570 MPa82.7 ksi
Fatigue Strength (Endurance Limit)450 MPa65.3 ksi
Fracture Toughness (K_IC)90 MPa·√m81.9 ksi·√in
Charpy V-Notch Impact (RT)25 J18.4 ft·lbf
Hardness, Rockwell C32 HRC
Hardness, Vickers320 HV

Thermal6

Ti-3Al-8V-6Cr-4Mo-4Zr-ST is rated for continuous service to 200°C (392 °F). It conducts heat at 7.6 W/m·K (4.39 BTU/hr·ft·°F), worse than 59% of titanium grades. Thermal expansion is 9.4 µm/m·K (5.22 µin/in·°F).

Thermal Conductivity7.6 W/m·K4.4 BTU/hr·ft·°F
Specific Heat Capacity500 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)9.4 µm/m·K5.2 µin/in·°F
Latent Heat of Fusion365 J/g157 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

Ti-3Al-8V-6Cr-4Mo-4Zr-ST conducts electricity at 1.1 % IACS, worse than 67% of titanium grades.

Electrical Conductivity1.1 % IACS
Electrical Resistivity1.55×10⁻⁶ Ω·m61 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 53% of titanium grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent92/100
Chemical Resistance SummaryExcellent in seawater, chlorides, oxidizing acids and most brines; attacked by HF, hot concentrated HCl/H2SO4 and dry chlorine; susceptible to hydrogen pickup at elevated temperature and to crevice attack only above ~250 °C.

Sustainability4

Producing a kilogram of Ti-3Al-8V-6Cr-4Mo-4Zr-ST takes about 700 MJ of energy and emits 45 kg of CO₂ — more than 74% of titanium grades. Typical recycled content is 25%.

Embodied Energy (primary production)700 MJ/kg300,946 BTU/lb
Embodied Carbon (primary production)45 kg CO₂/kg
Embodied Water800 L/kg95.9 gal/lb
Typical Recycled Content25%

Manufacturability8

Ti-3Al-8V-6Cr-4Mo-4Zr-ST's machinability is poor (18/100, worse than 83% of titanium grades); weldability good (60/100); formability good (65/100).

MachinabilityPoor18/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityGood60/100
Formability (cold)Good65/100
CastabilityPoor20/100
Brazeability / SolderabilityFair35/100
PolishabilityVery good70/100
Anodizing Responsegood — Type II / color (interference) anodizing per AMS 2488 gives protective, decorative oxide; not a hard wear coating

Common Calculations5

Specific Strength (UTS / density)calculated187 kN·m/kg
Specific Stiffness (E / density)calculated17.8 MN·m/kg
Modulus of Resiliencecalculated4,201 kJ/m³
Thermal Diffusivitycalculated3.2 mm²/s
Thermal Shock Resistance Indexcalculated8

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Ti-3Al-8V-6Cr-4Mo-4Zr-ST

Is Ti-3Al-8V-6Cr-4Mo-4Zr easy to machine?

Difficult: use rigid setups, sharp carbide/PVD tooling, low surface speed (~20–35 m/min aged), heavy positive rake and flood high-pressure coolant to avoid work hardening and galling.

Can Ti-3Al-8V-6Cr-4Mo-4Zr be welded?

GTAW/EBW/laser under high-purity inert gas or vacuum with full backside shielding; welds are solution-treated-like and must be re-aged to reach strength — avoid welding in the aged condition.

Can Ti-3Al-8V-6Cr-4Mo-4Zr be formed, bent or molded?

Cold form, coil and bend in the solution-treated condition (allow large springback due to low modulus), then age; hot work in the beta field ~750–870 °C.

What surface finishes work on Ti-3Al-8V-6Cr-4Mo-4Zr?

Pickle/blast to remove alpha case after hot work; accepts color/Type II anodizing (AMS 2488) or passivation; for wear surfaces use nitriding or DLC/hard coatings rather than bare metal.

Ti-3Al-8V-6Cr-4Mo-4Zr chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al3 – 43.5
V7.5 – 8.58
Cr5.5 – 6.56
Mo3.5 – 4.54
Zr3.5 – 4.54
Fe≤ 0.30.15
O≤ 0.140.1
C≤ 0.050.02
N≤ 0.030.01
Hmax (0.015 typical for bar/billet)≤ 0.020.01
Other, eachresiduals, 0.40 total max≤ 0.1—
Tibalance—

Ti-3Al-8V-6Cr-4Mo-4Zr-ST — frequently asked

What is Ti-3Al-8V-6Cr-4Mo-4Zr-ST used for?

Ti-3Al-8V-6Cr-4Mo-4Zr-ST is typically used for springs, fasteners, subsea cable armor and high-strength aerospace parts. In short: high-hardenability beta titanium; spring and fastener grade; low 86 GPa modulus.

What is the yield strength of Ti-3Al-8V-6Cr-4Mo-4Zr-ST?

Ti-3Al-8V-6Cr-4Mo-4Zr-ST has a typical yield strength of 850 MPa (123 ksi) and a tensile strength of 900 MPa (131 ksi) — stronger than 66% of titanium grades. Strength varies by condition: see the 5 listed tempers.

Is Ti-3Al-8V-6Cr-4Mo-4Zr-ST easy to machine?

Not especially — machinability is rated poor (18/100, worse than 83% of titanium grades). Difficult: use rigid setups, sharp carbide/PVD tooling, low surface speed (~20–35 m/min aged), heavy positive rake and flood high-pressure coolant to avoid work hardening and galling.

Can Ti-3Al-8V-6Cr-4Mo-4Zr-ST be welded?

Yes — weldability is rated good (60/100). GTAW/EBW/laser under high-purity inert gas or vacuum with full backside shielding; welds are solution-treated-like and must be re-aged to reach strength — avoid welding in the aged condition.

What surface finishes work on Ti-3Al-8V-6Cr-4Mo-4Zr-ST?

Pickle/blast to remove alpha case after hot work; accepts color/Type II anodizing (AMS 2488) or passivation; for wear surfaces use nitriding or DLC/hard coatings rather than bare metal.

Can Ti-3Al-8V-6Cr-4Mo-4Zr-ST be formed, bent or molded?

Cold form, coil and bend in the solution-treated condition (allow large springback due to low modulus), then age; hot work in the beta field ~750–870 °C.

What is the maximum service temperature of Ti-3Al-8V-6Cr-4Mo-4Zr-ST?

Ti-3Al-8V-6Cr-4Mo-4Zr-ST is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Ti-3Al-8V-6Cr-4Mo-4Zr-ST and Ti-3Al-8V-6Cr-4Mo-4Zr-CDA?

ST is the default condition — standard stocked condition: softest, lowest modulus, best cold forming and coiling before aging. CDA: highest strength form of Beta C: cold-worked wire aged after coiling for springs and high-strength fasteners. Yield strength is 850 MPa in ST versus 1,420 MPa in CDA.

Sources

  1. ASTM B348 / B863 — Titanium and Titanium Alloy Bars and Wire (Grade 19, UNS R58640) — ASTM (2021)
  2. AMS 4957 / AMS 4958 — Titanium Alloy Wire 3Al-8V-6Cr-4Mo-4Zr — SAE International (2018)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. Materials Properties Handbook: Titanium Alloys — ASM International (1994)
  5. Beta C (Ti-3Al-8V-6Cr-4Mo-4Zr) alloy datasheet — RTI/TIMET (titanium producers) (2016)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.