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Steel TDSiCr OT-D5.0-8.0

Heat-treated state

OT-D5.0-8.0 = oT, d = 5.00–8.00 mm

Heavier springs where strength drops with section but toughness improves.

Standard cost $$

Values for the OT-D5.0-8.0 condition

Other TDSiCr tempers and conditions

TDSiCr is listed in 8 conditions; see the grade overview at TDSiCr.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
OT, d > 10.0 mm
Heaviest supplied sizes; lowest strength class, best cross-section toughness.1,5101,700849 HRC5.7 % IACS
OT, d = 8.00–10.00 mm
Large suspension / off-highway springs, usually hot- or warm-coiled aids.1,5801,780751 HRC5.7 % IACS
OT-D5.0-8.0This page
OT, d = 5.00–8.00 mm
Heavier springs where strength drops with section but toughness improves.1,6601,870752 HRC5.7 % IACS
OT, d = 3.00–5.00 mm
Mid-size band for automotive clutch, seat and machinery springs.1,7401,960654 HRC5.7 % IACS
OT, d = 1.60–3.00 mm
Default stocked size band for general dynamic compression and torsion springs.1,8302,060655 HRC5.7 % IACS
OT + stress relieved after coiling
Standard post-coiling treatment: raises elastic limit and reduces set/relaxation.1,8802,020654 HRC5.7 % IACS
OT + shot peened (and stress relieved) spring
Pick for high-cycle dynamic springs: compressive surface stress greatly raises fatigue life.1,8802,020655 HRC5.7 % IACS
OT, d = 0.50–1.60 mm
Highest strength class; small clutch, latch and instrument springs.1,9602,200557 HRC5.7 % IACS

What is TDSiCr OT-D5.0-8.0?

TDSiCr OT-D5.0-8.0 is TDSiCr heat treated to OT-D5.0-8.0 — heavier springs where strength drops with section but toughness improves. TDSiCr OT-D5.0-8.0 has a yield strength of 1,660 MPa (241 ksi) and a tensile strength of 1,870 MPa (271 ksi) — stronger than 99% of steel grades. Elongation at break is 7% and the elastic modulus is 206 GPa (29.9 Msi). TDSiCr OT-D5.0-8.0 has a density of 7.81 g/cm³ (0.282 lb/in³), lighter than 84% of steel grades. It melts at 1,420°C (2,588 °F). OT-D1.6-3.0 is the default condition FabDigit quotes; OT-D5.0-8.0 is available on request or by drawing note.

Advantages

  • High strength — 1,660 MPa (241 ksi), better than 99% of steel grades

Limitations

  • Difficult to machine — 12/100, worse than 99% of steel grades
  • Difficult to weld — 10/100, worse than 99% of steel grades
  • Limited ductility — 7%, worse than 96% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Low fracture toughness — 45 MPa·√m (41 ksi·√in), worse than 90% of steel grades

TDSiCr OT-D5.0-8.0 properties

Typical room-temperature values for TDSiCr OT-D5.0-8.0; 22 are specific to this condition. Other listed values are TDSiCr reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

TDSiCr OT-D5.0-8.0 has a density of 7.81 g/cm³ (0.282 lb/in³), lighter than 84% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.81 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical15

TDSiCr OT-D5.0-8.0 has a yield strength of 1,660 MPa (241 ksi) and a tensile strength of 1,870 MPa (271 ksi) — stronger than 99% of steel grades. Elongation at break is 7% and the elastic modulus is 206 GPa (29.9 Msi).

Elastic (Young's) Modulus206 GPa29.9 Msi
Shear Modulus79.5 GPa11.5 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,870 MPa271 ksi
Yield Strength (0.2% offset)1,660 MPa241 ksi
Elongation at Break7%
Reduction in Area45%
Compressive Strength1,900 MPa276 ksi
Shear Strength1,120 MPa162 ksi
Fatigue Strength (Endurance Limit)710 MPa103 ksi
Fracture Toughness (K_IC)45 MPa·√m41 ksi·√in
Hardness, Brinell545 HB
Hardness, Rockwell C52 HRC
Hardness, Vickers560 HV

Thermal6

TDSiCr OT-D5.0-8.0 is rated for continuous service to 200°C (392 °F). It conducts heat at 42 W/m·K (24.3 BTU/hr·ft·°F), worse than 56% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity42 W/m·K24.3 BTU/hr·ft·°F
Specific Heat Capacity475 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-40°C-40 °F

Electrical3

TDSiCr OT-D5.0-8.0 conducts electricity at 5.7 % IACS, worse than 80% of steel grades.

Electrical Conductivity5.7 % IACS
Electrical Resistivity3×10⁻⁷ Ω·m11.8 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air and water; very sensitive to hydrogen embrittlement from acid pickling or electroplating and to stress-corrosion in chloride/H2S media. Requires oil, phosphate, zinc-flake or powder coating.

Sustainability4

Producing a kilogram of TDSiCr OT-D5.0-8.0 takes about 34 MJ of energy and emits 2.4 kg of CO₂ — more than 82% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)34 MJ/kg14,617 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content25%

Manufacturability7

TDSiCr OT-D5.0-8.0's machinability is not recommended (12/100, worse than 99% of steel grades); weldability not recommended (10/100); formability poor (30/100).

MachinabilityNot recommended12/100
Machinability Rating (AISI 1212 = 100 %)22%
WeldabilityNot recommended10/100
Formability (cold)Poor30/100
CastabilityNot recommended0/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood55/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with TDSiCr OT-D5.0-8.0

Is TDSiCr easy to machine?

Supplied at 50–57 HRC — effectively not machinable; use grinding, cut-off wheels or ends ground after coiling.

Can TDSiCr be welded?

Not weldable in the spring condition (0.55 %C, martensite cracking and local tempering); use mechanical ends or hooks formed from the wire itself.

Can TDSiCr be formed, bent or molded?

Cold coil with generous mandrel ratio (D/d ≥ 4), then stress relieve at 380–420 °C; avoid nicks and tooling marks that become fatigue initiators.

What surface finishes work on TDSiCr?

Shot peen for dynamic duty, then phosphate + oil, zinc-flake (Dacromet/Geomet) or powder coat; avoid acid pickling/electroplating without bake-out due to hydrogen embrittlement risk.

TDSiCr chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.5 – 0.60.55
Siraises relaxation resistance1.2 – 1.61.4
Mn0.5 – 0.90.7
Cr0.5 – 0.80.65
P≤ 0.03—
S≤ 0.03—
Cu≤ 0.2—
Febalance—

TDSiCr OT-D5.0-8.0 — frequently asked

What is TDSiCr OT-D5.0-8.0 used for?

TDSiCr OT-D5.0-8.0 is typically used for mechanical springs, clutch springs, general compression springs and torsion springs. In short: stronger than carbon spring wire; general-purpose oil-tempered wire; non-valve spring grade.

What is the yield strength of TDSiCr OT-D5.0-8.0?

TDSiCr OT-D5.0-8.0 has a typical yield strength of 1,660 MPa (241 ksi) and a tensile strength of 1,870 MPa (271 ksi) — stronger than 99% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is TDSiCr OT-D5.0-8.0 easy to machine?

Not especially — machinability is rated not recommended (12/100, worse than 99% of steel grades). Supplied at 50–57 HRC — effectively not machinable; use grinding, cut-off wheels or ends ground after coiling.

Can TDSiCr OT-D5.0-8.0 be welded?

Not readily — weldability is rated not recommended (10/100). Not weldable in the spring condition (0.55 %C, martensite cracking and local tempering); use mechanical ends or hooks formed from the wire itself.

What surface finishes work on TDSiCr OT-D5.0-8.0?

Shot peen for dynamic duty, then phosphate + oil, zinc-flake (Dacromet/Geomet) or powder coat; avoid acid pickling/electroplating without bake-out due to hydrogen embrittlement risk.

Can TDSiCr OT-D5.0-8.0 be formed, bent or molded?

Cold coil with generous mandrel ratio (D/d ≥ 4), then stress relieve at 380–420 °C; avoid nicks and tooling marks that become fatigue initiators.

What is the maximum service temperature of TDSiCr OT-D5.0-8.0?

TDSiCr OT-D5.0-8.0 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. EN 10270-2 Steel wire for mechanical springs — Part 2: Oil hardened and tempered spring steel wire — CEN (2012)
  2. EN 13906-1 Cylindrical helical springs — Compression springs (E, G values) — CEN (2013)
  3. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels and High-Performance Alloys (spring steels) — ASM International (1990)
  4. Oil tempered Si-Cr spring wire datasheets — Suzuki Garphyttan / Kiswire (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.