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Steel SUJ3-HR (Hot rolled)

Supply condition

JIS SUJ3

As-supplied bar or forging before spheroidising; too hard and carbide-networked for machining, an intermediate state only.

Budget cost $

Values for the HR condition

Other SUJ3 tempers and conditions

SUJ3 is listed in 8 conditions; see the grade overview at SUJ3.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ADefault
Solution annealed
The condition bearing bar and tube are normally bought in: soft, uniform spheroidal carbides, ready for turning and subsequent hardening.40066021195 HB44 W/m·K
HRThis page
Hot rolled
As-supplied bar or forging before spheroidising; too hard and carbide-networked for machining, an intermediate state only.6009801030 HRC8 % IACS
Cold drawn
Choose for close-tolerance, bright small-diameter bar and rollers where limited stock removal is wanted before hardening.6408201024 HRC8 % IACS
Normalized
Used after forging on heavy sections to break up network carbides; always followed by spheroidising, not a delivery condition.6501,050934 HRC8 % IACS
Austempered
Preferred for large railway, rolling-mill and thick-section bearings: compressive surface residual stress, better toughness and less risk of quench cracking than martensitic hardening.1,5501,950459 HRC—
Hardened, stabilising temper 240–260 °C
Dimensional-stability (S1-type) temper for bearings running continuously up to about 180 °C, at the cost of a few HRC.1,6001,900358 HRC—
Oil hardened, tempered 180–200 °C
Standard bearing temper: slightly lower hardness than QT160 with better toughness and stability to ~150 °C.1,7002,050261 HRC35 W/m·K
Oil hardened, tempered 150–170 °C
Maximum hardness and rolling-contact fatigue life for rings and rollers running below ~120 °C.1,8002,200162 HRC34 W/m·K

What is SUJ3-HR?

SUJ3-HR is SUJ3 supplied in the HR condition — as-supplied bar or forging before spheroidising; too hard and carbide-networked for machining, an intermediate state only. SUJ3-HR has a yield strength of 600 MPa (87 ksi) and a tensile strength of 980 MPa (142 ksi) — stronger than 77% of steel grades. Elongation at break is 10% and the elastic modulus is 208 GPa (30.2 Msi). SUJ3-HR has a density of 7.81 g/cm³ (0.282 lb/in³), lighter than 84% of steel grades. It melts at 1,400°C (2,552 °F). A is the default condition FabDigit quotes; HR is available on request or by drawing note.

Advantages

  • Polishes to a fine finish — 85/100, better than 99% of steel grades
  • High strength — 600 MPa (87 ksi), better than 77% of steel grades

Limitations

  • Difficult to weld — 5/100, worse than 100% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Difficult to machine — 25/100, worse than 93% of steel grades
  • Limited formability — 12/100, worse than 92% of steel grades
  • Limited ductility — 10%, worse than 91% of steel grades

SUJ3-HR properties

Typical room-temperature values for SUJ3-HR; 22 are specific to this condition. Other listed values are SUJ3 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

SUJ3-HR has a density of 7.81 g/cm³ (0.282 lb/in³), lighter than 84% of steel grades. It melts at 1,400°C (2,552 °F).

Density7.81 g/cm³0.28 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical15

SUJ3-HR has a yield strength of 600 MPa (87 ksi) and a tensile strength of 980 MPa (142 ksi) — stronger than 77% of steel grades. Elongation at break is 10% and the elastic modulus is 208 GPa (30.2 Msi).

Elastic (Young's) Modulus208 GPa30.2 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)980 MPa142 ksi
Yield Strength (0.2% offset)600 MPa87 ksi
Elongation at Break10%
Reduction in Area25%
Compressive Strength1,020 MPa148 ksi
Shear Strength590 MPa85.6 ksi
Fatigue Strength (Endurance Limit)430 MPa62.4 ksi
Charpy V-Notch Impact (RT)8 J5.9 ft·lbf
Hardness, Brinell290 HB
Hardness, Rockwell B92 HRB
Hardness, Vickers305 HV

Thermal6

SUJ3-HR is rated for continuous service to 200°C (392 °F). It conducts heat at 42 W/m·K (24.3 BTU/hr·ft·°F), worse than 56% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity42 W/m·K24.3 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-40°C-40 °F

Electrical3

SUJ3-HR conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air, water and dilute acids; must be kept oiled, phosphated or plated. Compatible with mineral/synthetic bearing lubricants; attacked by chlorinated coolant residues and acidic cutting fluids.

Sustainability4

Producing a kilogram of SUJ3-HR takes about 31 MJ of energy and emits 2.2 kg of CO₂ — more than 64% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)31 MJ/kg13,328 BTU/lb
Embodied Carbon (primary production)2.2 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

SUJ3-HR's machinability is poor (25/100, worse than 93% of steel grades); weldability not recommended (5/100); formability not recommended (12/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)22%
WeldabilityNot recommended5/100
Formability (cold)Not recommended12/100
Brazeability / SolderabilityFair40/100
PolishabilityExcellent85/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphate, zinc or chrome plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with SUJ3-HR

Is SUJ3 easy to machine?

Machine only in the spheroidise-annealed state (≈40 % of AISI 1212) with sharp carbide tooling and rigid setups; hardened parts require CBN hard turning or grinding.

Can SUJ3 be welded?

Effectively unweldable — high carbon plus Si/Mn gives quench cracking; if unavoidable, preheat 300–400 °C, use low-hydrogen filler and immediate post-weld temper.

Can SUJ3 be formed, bent or molded?

Hot forge 1050–1150 °C (stop above 850 °C) then normalise and spheroidise; cold ring rolling or upsetting only from the annealed condition, and expect ~0.05 % oil-quench growth to be ground out.

What surface finishes work on SUJ3?

Grind and superfinish to Ra <0.05 µm for raceways; protect with oil, phosphate, black oxide or thin chrome/zinc plating since bare surfaces rust quickly — no anodising.

SUJ3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CGCr15SiMn per GB/T 18254: 0.95–1.050.95 – 1.11.02
Siraised vs SUJ2 for hardenability; GCr15SiMn 0.45–0.750.4 – 0.70.55
MnGCr15SiMn 0.95–1.250.9 – 1.151.02
Crnote: GCr15SiMn specifies 1.40–1.65 Cr, so the two grades are close but not identical0.9 – 1.21.05
P≤ 0.03—
S≤ 0.03—
Moresidual max≤ 0.08—
Niresidual max≤ 0.25—
Curesidual max≤ 0.25—
Ototal oxygen, vacuum-degassed bearing quality (typ ≤8 ppm)≤ 0—
Febalance—

SUJ3-HR — frequently asked

What is SUJ3-HR used for?

SUJ3-HR is typically used for large diameter bearing rings, heavy rollers and needle rollers, tapered roller bearing cups and cones, thrust bearing washers, cam followers and track rollers and precision spindle bearing components. In short: deeper-hardening SUJ2; large-bearing JIS grade; finish by grinding only.

What is the yield strength of SUJ3-HR?

SUJ3-HR has a typical yield strength of 600 MPa (87 ksi) and a tensile strength of 980 MPa (142 ksi) — stronger than 77% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is SUJ3-HR easy to machine?

Not especially — machinability is rated poor (25/100, worse than 93% of steel grades). Machine only in the spheroidise-annealed state (≈40 % of AISI 1212) with sharp carbide tooling and rigid setups; hardened parts require CBN hard turning or grinding.

Can SUJ3-HR be welded?

Not readily — weldability is rated not recommended (5/100). Effectively unweldable — high carbon plus Si/Mn gives quench cracking; if unavoidable, preheat 300–400 °C, use low-hydrogen filler and immediate post-weld temper.

What surface finishes work on SUJ3-HR?

Grind and superfinish to Ra <0.05 µm for raceways; protect with oil, phosphate, black oxide or thin chrome/zinc plating since bare surfaces rust quickly — no anodising.

Can SUJ3-HR be formed, bent or molded?

Hot forge 1050–1150 °C (stop above 850 °C) then normalise and spheroidise; cold ring rolling or upsetting only from the annealed condition, and expect ~0.05 % oil-quench growth to be ground out.

What is the maximum service temperature of SUJ3-HR?

SUJ3-HR is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between SUJ3-A and SUJ3-QT160?

A is the default condition — the condition bearing bar and tube are normally bought in: soft, uniform spheroidal carbides, ready for turning and subsequent hardening. QT160: maximum hardness and rolling-contact fatigue life for rings and rollers running below ~120 °C. Yield strength is 400 MPa in A versus 1,800 MPa in QT160.

Sources

  1. JIS G 4805 High carbon chromium bearing steels — Japanese Standards Association (2019)
  2. GB/T 18254 High-carbon chromium bearing steel — SAC (China) (2016)
  3. ISO 683-17 Ball and roller bearing steels — ISO (2014)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys (52100/bearing steels) — ASM International (1990)
  5. Heat Treater's Guide: Practices and Procedures for Irons and Steels — ASM International (1995)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.