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Steel O2 As-Quenched

Heat-treated state

AISI/SAE O2 · UNS T31502 · EN 1.2842, 90MnCrV8 · GB 9Mn2V

Intermediate condition only — maximum hardness but brittle; must be tempered immediately.

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Values for the As-Quenched condition

Other O2 tempers and conditions

O2 is listed in 5 conditions; see the grade overview at O2.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefault
spheroidize annealed (soft, as-supplied bar / ground flat stock)
Standard stock condition for machining, drilling and grinding before hardening.42074025205 HB—
h9–h11 bar and flat stock
Annealed material supplied to close size and finish so only the working faces need machining.5208001519 HRC8 % IACS
Hardened & Tempered 54–56 HRC
Highest-toughness tempered condition for shear blades and impact-loaded punches.1,6001,850355 HRC6.6 % IACS
oil quench + 150–200 °C temper
Standard working condition for blanking dies, gauges and knife/cutting edges needing maximum wear resistance.1,9002,200161 HRC—
As-QuenchedThis page
790–815 °C, oil quench, untempered
Intermediate condition only — maximum hardness but brittle; must be tempered immediately.2,0002,2000.564 HRC5.7 % IACS

What is O2 As-Quenched?

O2 As-Quenched is O2 heat treated to As-Quenched — intermediate condition only — maximum hardness but brittle; must be tempered immediately. O2 As-Quenched has a yield strength of 2,000 MPa (290 ksi) and a tensile strength of 2,200 MPa (319 ksi) — stronger than 100% of steel grades. Elongation at break is 0.5% and the elastic modulus is 205 GPa (29.7 Msi). O2 As-Quenched has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,400°C (2,552 °F). Annealed is the default condition FabDigit quotes; As-Quenched is available on request or by drawing note.

Advantages

  • High strength — 2,000 MPa (290 ksi), better than 100% of steel grades
  • Polishes to a fine finish — 70/100, better than 87% of steel grades

Limitations

  • Limited ductility — 0.5%, worse than 100% of steel grades
  • Difficult to machine — 3/100, worse than 100% of steel grades
  • Difficult to weld — 2/100, worse than 100% of steel grades
  • Limited formability — 1/100, worse than 100% of steel grades
  • Limited service temperature — 150°C (302 °F), worse than 99% of steel grades

O2 As-Quenched properties

Typical room-temperature values for O2 As-Quenched; 21 are specific to this condition. Other listed values are O2 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

O2 As-Quenched has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,400°C (2,552 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,460°C2,660 °F

Mechanical15

O2 As-Quenched has a yield strength of 2,000 MPa (290 ksi) and a tensile strength of 2,200 MPa (319 ksi) — stronger than 100% of steel grades. Elongation at break is 0.5% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)2,200 MPa319 ksi
Yield Strength (0.2% offset)2,000 MPa290 ksi
Elongation at Break0.5%
Reduction in Area0%
Compressive Strength2,800 MPa406 ksi
Shear Strength1,300 MPa189 ksi
Fatigue Strength (Endurance Limit)700 MPa102 ksi
Charpy V-Notch Impact (RT)4 J3 ft·lbf
Hardness, Brinell205 HB
Hardness, Rockwell B94 HRB
Hardness, Vickers810 HV

Thermal6

O2 As-Quenched is rated for continuous service to 150°C (302 °F). It conducts heat at 27 W/m·K (15.6 BTU/hr·ft·°F), worse than 86% of steel grades. Thermal expansion is 12.5 µm/m·K (6.94 µin/in·°F).

Thermal Conductivity27 W/m·K15.6 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.5 µm/m·K6.9 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-30°C-22 °F

Electrical3

O2 As-Quenched conducts electricity at 5.7 % IACS, worse than 80% of steel grades.

Electrical Conductivity5.7 % IACS
Electrical Resistivity3×10⁻⁷ Ω·m11.8 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air, attacked by acids, chlorides and water-based coolants; store oiled or phosphate/black-oxide coated.

Sustainability4

Producing a kilogram of O2 As-Quenched takes about 30 MJ of energy and emits 2.3 kg of CO₂ — more than 56% of steel grades. Typical recycled content is 35%.

Embodied Energy (primary production)30 MJ/kg12,898 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content35%

Manufacturability6

O2 As-Quenched's machinability is not recommended (3/100, worse than 100% of steel grades); weldability not recommended (2/100); formability not recommended (1/100).

MachinabilityNot recommended3/100
Machinability Rating (AISI 1212 = 100 %)3%
WeldabilityNot recommended2/100
Formability (cold)Not recommended1/100
Brazeability / SolderabilityFair35/100
PolishabilityVery good70/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with O2 As-Quenched

Is O2 easy to machine?

Machine only in the annealed state with sharp HSS or coated carbide, moderate speeds and rigid setups; after hardening only grinding or EDM is practical.

Can O2 be welded?

Not recommended for structural joints; repair-weld with matching tool-steel filler at 300–400 °C preheat and temper immediately afterwards.

Can O2 be formed, bent or molded?

Hot work at 900–1050 °C with slow cooling; cold forming is limited — harden from 790–815 °C, oil quench (small sections may be air-cooled) and temper at 150–200 °C for 60–62 HRC, expecting only ~0.02 % size change.

What surface finishes work on O2?

Takes a fine polish for die faces; protect with oil, black oxide, phosphate or thin nitride/PVD coatings since the alloy has essentially no corrosion resistance.

O2 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.85 – 0.950.9
MnDIN 1.2842 / 90MnCrV8 uses Mn 1.80–2.201.4 – 1.81.6
Si0.1 – 0.50.25
Cr1.2842: 0.20–0.500 – 0.50.3
V1.2842: 0.05–0.200 – 0.30.1
Mo0 – 0.3—
W0 – 0.3—
Ni0 – 0.3—
P0 – 0.03—
S0 – 0.03—
Febalance—

O2 As-Quenched — frequently asked

What is O2 As-Quenched used for?

O2 As-Quenched is typically used for blanking and piercing dies, punches, shear and trim blades, gauges and templates, thread-rolling and knurling tools and woodworking knives. In short: oil-hardening tool steel.

What is the yield strength of O2 As-Quenched?

O2 As-Quenched has a typical yield strength of 2,000 MPa (290 ksi) and a tensile strength of 2,200 MPa (319 ksi) — stronger than 100% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is O2 As-Quenched easy to machine?

Not especially — machinability is rated not recommended (3/100, worse than 100% of steel grades). Machine only in the annealed state with sharp HSS or coated carbide, moderate speeds and rigid setups; after hardening only grinding or EDM is practical.

Can O2 As-Quenched be welded?

Not readily — weldability is rated not recommended (2/100). Not recommended for structural joints; repair-weld with matching tool-steel filler at 300–400 °C preheat and temper immediately afterwards.

What surface finishes work on O2 As-Quenched?

Takes a fine polish for die faces; protect with oil, black oxide, phosphate or thin nitride/PVD coatings since the alloy has essentially no corrosion resistance.

Can O2 As-Quenched be formed, bent or molded?

Hot work at 900–1050 °C with slow cooling; cold forming is limited — harden from 790–815 °C, oil quench (small sections may be air-cooled) and temper at 150–200 °C for 60–62 HRC, expecting only ~0.02 % size change.

What is the maximum service temperature of O2 As-Quenched?

O2 As-Quenched is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in O2 As-Quenched?

Yes — O2 As-Quenched is available for CNC machining; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM A681 — Alloy Tool Steels — ASTM International (2015)
  2. EN ISO 4957 — Tool steels (90MnCrV8 / 1.2842) — CEN/ISO (2018)
  3. GB/T 1299 (9Mn2V) — SAC (2014)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  5. 1.2842 / 90MnCrV8 cold-work tool steel datasheet — European tool-steel producers (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.