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Steel A3 vs O2

Steel · grade comparison

Steel A3 and O2 are both steel grades, both tool steel. Both yield at about 430 MPa — strength does not separate them. O2 is the more ductile: elongation 25% versus 20% for A3, and A3 is harder (217 HB vs 205 HB). O2 runs hotter in service (300°C vs 200°C continuous) and O2 conducts heat better (33 W/m·K vs 24 W/m·K). On the shop floor, O2 machines more easily (48 vs 38 out of 100).

O2Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

A3 vs O2: properties

A3O2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

203 GPa29.4 Msi
210 GPa30.5 Msi

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

760 MPa110 ksi
740 MPa107 ksi

Yield Strength (0.2% offset)

430 MPa62.4 ksi
420 MPa60.9 ksi

Elongation at Break

20%
25%

Reduction in Area

35%
50%

Compressive Strength

900 MPa131 ksi
450 MPa65.3 ksi

Shear Strength

460 MPa66.7 ksi
450 MPa65.3 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

217 HB
205 HB

Hardness, Rockwell B

96 HRB
94 HRB

Hardness, Rockwell C

19 HRC
—

Hardness, Vickers

228 HV
215 HV

Fatigue Strength (Endurance Limit)

—
340 MPa49.3 ksi

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.86 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,400°C2,552 °F

Liquidus Temperature

1,470°C2,678 °F
1,460°C2,660 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24 W/m·K13.9 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.7 µm/m·K5.9 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
300°C572 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.7 % IACS
8 % IACS

Electrical Resistivity

6.5×10⁻⁷ Ω·m25.6 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

16 / 100
12 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
48 / 100

Machinability Rating (AISI 1212 = 100 %)

42%
45%

Formability (cold)

20 / 100
40 / 100

Castability

25 / 100
—

Same in both: Weldability 15 / 100 · Brazeability / Solderability 35 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

36 MJ/kg15,477 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.6 kg CO₂/kg
2.3 kg CO₂/kg

Typical Recycled Content

30%
35%

Same in both: Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

97 kN·m/kg
94 kN·m/kg

Specific Stiffness (E / density)

25.8 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

455 kJ/m³
420 kJ/m³

Thermal Diffusivity

6.6 mm²/s
9.1 mm²/s

Thermal Shock Resistance Index

8
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA3O2

Manufacturing and finishing

CapabilityA3O2
Default condition—Annealed
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

A3 vs O2 — frequently asked

What is the difference between A3 and O2?

Steel A3 and O2 are both steel grades, both tool steel. Both yield at about 430 MPa — strength does not separate them. O2 is the more ductile: elongation 25% versus 20% for A3, and A3 is harder (217 HB vs 205 HB).

Which is cheaper, A3 or O2?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A3 or O2?

O2, by a small margin. Both rate fair for machinability — 48/100 against 38/100 for A3.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A3 and O2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.