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Steel H41-HT60

Hardness band

AISI/SAE H41 · UNS T20841

HT60 = hardened and tempered

Maximum wear resistance and hot hardness for hot-shear blades, punches and extrusion tooling with low impact loading.

High cost $$$$

Values for the HT60 condition

Other H41 tempers and conditions

H41 is listed in 6 conditions; see the grade overview at H41.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNDefault
Annealed
Standard mill-supplied condition: bar and block are machined and rough-formed here before hardening.54080020217 HB26 W/m·K
Hot rolled
Rough mill stock with scale and variable hardness — anneal before machining.7601,0101131 HRC2.7 % IACS
Hardened and tempered
Choose when shock loading dominates — hot heading dies, hot punches and hammer-forging inserts prone to gross cracking.1,4501,750752 HRC—
As-quenched
Intermediate condition only — brittle with retained austenite; must be double or triple tempered before use.1,6501,900165 HRC2.4 % IACS
Hardened and tempered
Balanced hot hardness and toughness for hot forging dies, mandrels and hot-extrusion dummy blocks working near 550–600 °C.1,7502,100457 HRC25 W/m·K
HT60This page
Hardened and tempered
Maximum wear resistance and hot hardness for hot-shear blades, punches and extrusion tooling with low impact loading.2,0502,400261 HRC24 W/m·K

What is H41-HT60?

H41-HT60 is H41 heat treated to HT60 — maximum wear resistance and hot hardness for hot-shear blades, punches and extrusion tooling with low impact loading. H41-HT60 has a yield strength of 2,050 MPa (297 ksi) and a tensile strength of 2,400 MPa (348 ksi) — stronger than 100% of steel grades. Elongation at break is 2% and the elastic modulus is 215 GPa (31.2 Msi). H41-HT60 has a density of 7.88 g/cm³ (0.285 lb/in³), heavier than 93% of steel grades. It melts at 1,370°C (2,498 °F). ANN is the default condition FabDigit quotes; HT60 is available on request or by drawing note.

Advantages

  • High strength — 2,050 MPa (297 ksi), better than 100% of steel grades
  • High service temperature — 540°C (1,004 °F), better than 93% of steel grades
  • Polishes to a fine finish — 65/100, better than 78% of steel grades

Limitations

  • Difficult to machine — 8/100, worse than 100% of steel grades
  • Limited ductility — 2%, worse than 99% of steel grades
  • Low electrical conductivity — 2.7 % IACS, worse than 96% of steel grades
  • High embodied carbon — 3.1 kg CO₂/kg, worse than 92% of steel grades
  • Difficult to weld — 15/100, worse than 91% of steel grades

H41-HT60 properties

Typical room-temperature values for H41-HT60; 20 are specific to this condition. Other listed values are H41 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

H41-HT60 has a density of 7.88 g/cm³ (0.285 lb/in³), heavier than 93% of steel grades. It melts at 1,370°C (2,498 °F).

Density7.88 g/cm³0.28 lb/in³
Melting Point (Solidus)1,370°C2,498 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical14

H41-HT60 has a yield strength of 2,050 MPa (297 ksi) and a tensile strength of 2,400 MPa (348 ksi) — stronger than 100% of steel grades. Elongation at break is 2% and the elastic modulus is 215 GPa (31.2 Msi).

Elastic (Young's) Modulus215 GPa31.2 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)2,400 MPa348 ksi
Yield Strength (0.2% offset)2,050 MPa297 ksi
Elongation at Break2%
Reduction in Area4%
Compressive Strength3,400 MPa493 ksi
Shear Strength1,500 MPa218 ksi
Charpy V-Notch Impact (RT)6 J4.4 ft·lbf
Hardness, Brinell217 HB
Hardness, Rockwell B96 HRB
Hardness, Vickers740 HV

Thermal6

H41-HT60 is rated for continuous service to 540°C (1,004 °F). It conducts heat at 24 W/m·K (13.9 BTU/hr·ft·°F), worse than 90% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity24 W/m·K13.9 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)540°C1,004 °F
Min Service Temperature-50°C-58 °F

Electrical3

H41-HT60 conducts electricity at 2.7 % IACS, worse than 96% of steel grades.

Electrical Conductivity2.7 % IACS
Electrical Resistivity6.4×10⁻⁷ Ω·m25.2 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (15/100), better than 75% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistancePoor15/100
Chemical Resistance SummaryNo inherent corrosion resistance — rusts in humid air and water; requires oil, phosphate, nitride or PVD coating. Attacked by acids and chlorides; resists dry hydrocarbons and mineral oils.

Sustainability4

Producing a kilogram of H41-HT60 takes about 42 MJ of energy and emits 3.1 kg of CO₂ — more than 92% of steel grades. Typical recycled content is 45%.

Embodied Energy (primary production)42 MJ/kg18,057 BTU/lb
Embodied Carbon (primary production)3.1 kg CO₂/kg
Embodied Water85 L/kg10.2 gal/lb
Typical Recycled Content45%

Manufacturability7

H41-HT60's machinability is not recommended (8/100, worse than 100% of steel grades); weldability poor (15/100); formability poor (25/100).

MachinabilityNot recommended8/100
Machinability Rating (AISI 1212 = 100 %)8%
WeldabilityPoor15/100
Formability (cold)Poor25/100
CastabilityPoor25/100
Brazeability / SolderabilityFair35/100
PolishabilityGood65/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with H41-HT60

Is H41 easy to machine?

Machine only in the annealed condition (≈45% of AISI 1212) with rigid setups, cobalt HSS or coated carbide, generous coolant; leave 0.3–0.6 mm grinding stock for post-hardening finishing.

Can H41 be welded?

Repair-weld only with matching Mo-hot-work filler at 400–480 °C preheat, low heat input, and immediate re-temper 15–25 °C below the last tempering temperature.

Can H41 be formed, bent or molded?

Forge 1065–1150 °C, stop above 900 °C, slow-cool in furnace or vermiculite, then fully anneal at 845–870 °C to below 235 HB; cold forming is impractical.

What surface finishes work on H41?

Vacuum or salt-bath hardening with careful decarburization control; nitriding, oxidation-treatment or PVD (TiAlN/CrN) coatings markedly extend die life, and all surfaces need oil or phosphate protection against rust.

H41 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.55 – 0.70.65
Mn0.15 – 0.40.3
Si0.2 – 0.50.35
Cr3.5 – 43.75
Moprincipal hot-hardness element8 – 98.5
W1.25 – 1.751.5
V1 – 1.31.15
P≤ 0.03—
S≤ 0.03—
Febalance—

H41-HT60 — frequently asked

What is H41-HT60 used for?

H41-HT60 is typically used for hot forging dies, extrusion tooling, die-casting components and hot trim dies. In short: low heat-treat distortion; best machinability of the H-group; molybdenum substitute for tungsten grades.

What is the yield strength of H41-HT60?

H41-HT60 has a typical yield strength of 2,050 MPa (297 ksi) and a tensile strength of 2,400 MPa (348 ksi) — stronger than 100% of steel grades. Strength varies by condition: see the 6 listed tempers.

Is H41-HT60 easy to machine?

Not especially — machinability is rated not recommended (8/100, worse than 100% of steel grades). Machine only in the annealed condition (≈45% of AISI 1212) with rigid setups, cobalt HSS or coated carbide, generous coolant; leave 0.3–0.6 mm grinding stock for post-hardening finishing.

Can H41-HT60 be welded?

Not readily — weldability is rated poor (15/100). Repair-weld only with matching Mo-hot-work filler at 400–480 °C preheat, low heat input, and immediate re-temper 15–25 °C below the last tempering temperature.

What surface finishes work on H41-HT60?

Vacuum or salt-bath hardening with careful decarburization control; nitriding, oxidation-treatment or PVD (TiAlN/CrN) coatings markedly extend die life, and all surfaces need oil or phosphate protection against rust.

Can H41-HT60 be formed, bent or molded?

Forge 1065–1150 °C, stop above 900 °C, slow-cool in furnace or vermiculite, then fully anneal at 845–870 °C to below 235 HB; cold forming is impractical.

What is the maximum service temperature of H41-HT60?

H41-HT60 is rated for continuous use to about 540°C (1,004 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between H41-ANN and H41-HT60?

ANN is the default condition — standard mill-supplied condition: bar and block are machined and rough-formed here before hardening. HT60: maximum wear resistance and hot hardness for hot-shear blades, punches and extrusion tooling with low impact loading. Yield strength is 540 MPa in ANN versus 2,050 MPa in HT60.

Sources

  1. ASTM A681 — Standard Specification for Tool Steels Alloy — ASTM International (2022)
  2. ASM Handbook Vol.1: Properties and Selection — Irons, Steels, and High-Performance Alloys (Tool Steels) — ASM International (1990)
  3. Tool Steels, 5th Edition (Roberts, Krauss, Kennedy) — ASM International (1998)
  4. UNS T20841 alloy record — SAE/ASTM Unified Numbering System (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.