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Steel Alloy 79 Annealed

Temper · default condition

UNS K94100 · also Permalloy 80, Mu-metal

Standard stock condition: soft enough to stamp, draw and machine, with final hydrogen anneal done after fabrication.

High cost $$$$

Values for the Annealed condition

Other Alloy 79 tempers and conditions

Alloy 79 is listed in 4 conditions; see the grade overview at Alloy 79.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
final dry-hydrogen anneal ~1100–1180 °C with controlled slow cool (magnetic properties developed)
Choose for finished shields/cores where maximum permeability and lowest coercivity are needed; parts must not be bent or machined afterwards.23050042105 HB3 % IACS
Hot Rolled + Annealed
Heavy-section form for machined cores, pole pieces and thick shield housings.26056038130 HB3 % IACS
AnnealedDefaultThis page
mill (strand/bright) annealed strip, sheet and bar, soft and formable
Standard stock condition: soft enough to stamp, draw and machine, with final hydrogen anneal done after fabrication.27055040120 HB3 % IACS
Cold rolled
Use when springiness, flatness or thin gauge matters and the part will be magnetically annealed later; magnetic properties in this state are poor.700830322 HRC3 % IACS

What is Alloy 79 Annealed?

Alloy 79 Annealed is Alloy 79 in the Annealed temper — standard stock condition: soft enough to stamp, draw and machine, with final hydrogen anneal done after fabrication. Alloy 79 Annealed has a yield strength of 270 MPa (39.2 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 91% of steel grades. Elongation at break is 40% and the elastic modulus is 205 GPa (29.7 Msi). Alloy 79 Annealed has a density of 8.74 g/cm³ (0.316 lb/in³), heavier than 100% of steel grades. It melts at 1,425°C (2,597 °F).

Advantages

  • Ductile — tolerates forming and impact — 40%, better than 99% of steel grades
  • Good corrosion resistance — 50/100, better than 99% of steel grades
  • Forms and bends easily — 85/100, better than 96% of steel grades
  • Polishes to a fine finish — 75/100, better than 94% of steel grades

Limitations

  • High embodied carbon — 11 kg CO₂/kg, worse than 100% of steel grades
  • Low strength — 270 MPa (39.2 ksi), worse than 91% of steel grades
  • Low electrical conductivity — 3 % IACS, worse than 91% of steel grades
  • Difficult to machine — 32/100, worse than 87% of steel grades
  • Poor heat conductor — 30 W/m·K (17.3 BTU/hr·ft·°F), worse than 83% of steel grades

Alloy 79 Annealed properties

Typical room-temperature values for Alloy 79 Annealed; 20 are specific to this condition. Other listed values are Alloy 79 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

Alloy 79 Annealed has a density of 8.74 g/cm³ (0.316 lb/in³), heavier than 100% of steel grades. It melts at 1,425°C (2,597 °F).

Density8.74 g/cm³0.32 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical14

Alloy 79 Annealed has a yield strength of 270 MPa (39.2 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 91% of steel grades. Elongation at break is 40% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus78 GPa11.3 Msi
Bulk Modulus172 GPa24.9 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)550 MPa79.8 ksi
Yield Strength (0.2% offset)270 MPa39.2 ksi
Elongation at Break40%
Reduction in Area60%
Shear Strength370 MPa53.7 ksi
Fatigue Strength (Endurance Limit)220 MPa31.9 ksi
Charpy V-Notch Impact (RT)160 J118 ft·lbf
Hardness, Brinell120 HB
Hardness, Rockwell B65 HRB
Hardness, Vickers125 HV

Thermal6

Alloy 79 Annealed is rated for continuous service to 400°C (752 °F). It conducts heat at 30 W/m·K (17.3 BTU/hr·ft·°F), worse than 83% of steel grades. Thermal expansion is 12.7 µm/m·K (7.06 µin/in·°F).

Thermal Conductivity30 W/m·K17.3 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.7 µm/m·K7.1 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-196°C-321 °F

Electrical3

Alloy 79 Annealed conducts electricity at 3 % IACS, worse than 91% of steel grades.

Electrical Conductivity3 % IACS
Electrical Resistivity5.7×10⁻⁷ Ω·m22.4 µΩ·in
Magnetic Responseferromagnetic — very soft magnetic; initial permeability 20,000–100,000 (µ_max to ~300,000 after H₂ anneal), saturation ≈0.75 T, coercivity <1 A/m

Chemical & Environmental3

Corrosion resistance is fair (50/100), better than 99% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.2 V
Corrosion ResistanceFair50/100
Chemical Resistance SummaryGood in dry atmosphere, fresh water and mild alkalis; rusts slowly in humid/marine air so shields are usually plated or lacquered; attacked by oxidizing and halide-bearing acids, sulphur at temperature.

Sustainability4

Producing a kilogram of Alloy 79 Annealed takes about 115 MJ of energy and emits 11 kg of CO₂ — more than 100% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)115 MJ/kg49,441 BTU/lb
Embodied Carbon (primary production)11 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content25%

Manufacturability6

Alloy 79 Annealed's machinability is poor (32/100, worse than 87% of steel grades); weldability good (60/100); formability excellent (85/100).

MachinabilityPoor32/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityGood60/100
Formability (cold)Excellent85/100
Brazeability / SolderabilityVery good70/100
PolishabilityVery good75/100

Common Calculations5

Specific Strength (UTS / density)calculated63 kN·m/kg
Specific Stiffness (E / density)calculated23.5 MN·m/kg
Modulus of Resiliencecalculated178 kJ/m³
Thermal Diffusivitycalculated7.5 mm²/s
Thermal Shock Resistance Indexcalculated6

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Alloy 79 Annealed

Is Alloy 79 easy to machine?

Gummy and work-hardening: use sharp positive-rake carbide, rigid setup, heavy coolant, slow speeds and avoid dwell; finish light to limit strained surface layer before the magnetic anneal.

Can Alloy 79 be welded?

TIG, micro-plasma, laser and resistance welding all work with matching or Ni filler, but any weld or heat-affected zone must be re-annealed in dry hydrogen to recover permeability.

Can Alloy 79 be formed, bent or molded?

Excellent deep-drawing and bending in the annealed condition (shield cans, cylinders); all cold work degrades permeability, so form first and hydrogen-anneal last with minimal handling.

What surface finishes work on Alloy 79?

Not stainless — protect finished shields with electroless nickel, tin plate, chromate or clear lacquer; polishes well, and avoid abrasive blasting or mechanical straightening after the final anneal.

Alloy 79 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
NiASTM A753 Type 4 / 1J79 nominal 79–80 %79 – 8280
MoMu-metal / HyMu 80 modification3.8 – 5.54.3
Mn0.3 – 0.80.5
Si0.1 – 0.50.3
Clow C essential for permeability≤ 0.030.02
S≤ 0.02—
P≤ 0.02—
Curesidual≤ 0.2—
Crresidual≤ 0.3—
Febalance ≈14–16 %balance—

Alloy 79 Annealed — frequently asked

What is Alloy 79 Annealed used for?

Alloy 79 Annealed is typically used for precision magnetic shielding, audio transformer cores, recording heads, sensitive relays and fluxgate sensors. In short: highest permeability Ni-Fe; best low-field shielding alloy; anneal after all forming.

What is the yield strength of Alloy 79 Annealed?

Alloy 79 Annealed has a typical yield strength of 270 MPa (39.2 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 91% of steel grades. Strength varies by condition: see the 4 listed tempers.

Is Alloy 79 Annealed easy to machine?

Not especially — machinability is rated poor (32/100, worse than 87% of steel grades). Gummy and work-hardening: use sharp positive-rake carbide, rigid setup, heavy coolant, slow speeds and avoid dwell; finish light to limit strained surface layer before the magnetic anneal.

Can Alloy 79 Annealed be welded?

Yes — weldability is rated good (60/100). TIG, micro-plasma, laser and resistance welding all work with matching or Ni filler, but any weld or heat-affected zone must be re-annealed in dry hydrogen to recover permeability.

What surface finishes work on Alloy 79 Annealed?

Not stainless — protect finished shields with electroless nickel, tin plate, chromate or clear lacquer; polishes well, and avoid abrasive blasting or mechanical straightening after the final anneal.

Can Alloy 79 Annealed be formed, bent or molded?

Excellent deep-drawing and bending in the annealed condition (shield cans, cylinders); all cold work degrades permeability, so form first and hydrogen-anneal last with minimal handling.

What is the maximum service temperature of Alloy 79 Annealed?

Alloy 79 Annealed is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Alloy 79 Annealed and Alloy 79-CR?

Annealed is the default condition — standard stock condition: soft enough to stamp, draw and machine, with final hydrogen anneal done after fabrication. CR: use when springiness, flatness or thin gauge matters and the part will be magnetically annealed later; magnetic properties in this state are poor. Yield strength is 270 MPa in Annealed versus 700 MPa in CR.

Sources

  1. ASTM A753 — Standard Specification for Wrought Nickel-Iron Soft Magnetic Alloys (Type 4) — ASTM International (2018)
  2. GB/T 15018 / YB/T 5235 1J79 (2018)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Soft Magnetic Alloys) — ASM International (1990)
  4. HyMu 80 Alloy technical datasheet — Carpenter Technology (2020)
  5. MAGNIFER 7904 soft magnetic alloy datasheet — VAC / VDM Metals (2019)
  6. MuMETAL shielding alloy data — Magnetic Shield Corporation (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.