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Steel 3J53 vs Alloy 79

Steel · grade comparison

Steel 3J53 and Alloy 79 are both steel grades. 3J53 is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 270 MPa (39.2 ksi) for Alloy 79, about 22% more; tensile strength follows at 760 MPa (110 ksi) vs 550 MPa (79.8 ksi). In exchange, Alloy 79 is the more ductile: elongation 40% versus 35% for 3J53, and 3J53 is harder (172 HB vs 120 HB). 3J53 is lighter (8.14 g/cm³ vs 8.74 g/cm³ for Alloy 79) and Alloy 79 is stiffer (205 GPa vs 155 GPa). On the shop floor, Alloy 79 welds better (good vs fair).

3J53Choose it when strength drives the design, or when weight is the constraint.

Alloy 79Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

3J53 vs Alloy 79: properties

3J53Alloy 79

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

155 GPa22.5 Msi
205 GPa29.7 Msi

Shear Modulus

63 GPa9.1 Msi
78 GPa11.3 Msi

Bulk Modulus

145 GPa21 Msi
172 GPa24.9 Msi

Poisson's Ratio

0.31
0.3

Tensile Strength (Ultimate)

760 MPa110 ksi
550 MPa79.8 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
270 MPa39.2 ksi

Elongation at Break

35%
40%

Reduction in Area

55%
60%

Compressive Strength

340 MPa49.3 ksi
—

Shear Strength

480 MPa69.6 ksi
370 MPa53.7 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
220 MPa31.9 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
160 J118 ft·lbf

Hardness, Brinell

172 HB
120 HB

Hardness, Rockwell B

88 HRB
65 HRB

Hardness, Vickers

180 HV
125 HV

Physical

Density and transition temperatures.

Density

8.14 g/cm³0.29 lb/in³
8.74 g/cm³0.32 lb/in³

Same in both: Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

12.6 W/m·K7.3 BTU/hr·ft·°F
30 W/m·K17.3 BTU/hr·ft·°F

Specific Heat Capacity

500 J/kg·K0.12 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

7.9 µm/m·K4.4 µin/in·°F
12.7 µm/m·K7.1 µin/in·°F

Max Service Temperature (continuous)

150°C302 °F
400°C752 °F

Min Service Temperature

-50°C-58 °F
-196°C-321 °F

Latent Heat of Fusion

—
290 J/g125 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

2.2 % IACS
3 % IACS

Electrical Resistivity

8×10⁻⁷ Ω·m31.5 µΩ·in
5.7×10⁻⁷ Ω·m22.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.2 V

Corrosion Resistance

40 / 100
50 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
32 / 100

Weldability

50 / 100
60 / 100

Formability (cold)

75 / 100
85 / 100

Brazeability / Solderability

55 / 100
70 / 100

Polishability

65 / 100
75 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 30%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

130 MJ/kg55,890 BTU/lb
115 MJ/kg49,441 BTU/lb

Embodied Carbon (primary production)

9 kg CO₂/kg
11 kg CO₂/kg

Embodied Water

220 L/kg26.4 gal/lb
400 L/kg47.9 gal/lb

Typical Recycled Content

20%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

93 kN·m/kg
63 kN·m/kg

Specific Stiffness (E / density)

19 MN·m/kg
23.5 MN·m/kg

Modulus of Resilience

351 kJ/m³
178 kJ/m³

Thermal Diffusivity

3.1 mm²/s
7.5 mm²/s

Thermal Shock Resistance Index

8
6

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAlloy 793J53

Manufacturing and finishing

Capability3J53Alloy 79
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

3J53 vs Alloy 79 — frequently asked

Is 3J53 stronger than Alloy 79?

Yes. 3J53 has a typical yield strength of 330 MPa (47.9 ksi) against 270 MPa (39.2 ksi) for Alloy 79 — about 22% more. Tensile strength is 760 MPa (110 ksi) vs 550 MPa (79.8 ksi).

Which is cheaper, 3J53 or Alloy 79?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 3J53 or Alloy 79?

Alloy 79. Its weldability rates good (60/100) against fair (50/100) for 3J53.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3J53 and Alloy 79 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.