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Steel 35W250 · heat-treated state · default condition

Steel 35W250 Final Annealed

Properties of the Final Annealed condition, compared with the other 35W250 tempers.

Standard as-supplied state: mill decarburised, recrystallisation annealed and insulation coated, so laminations stack directly after punching, with core loss P1.5/50 of 2.50 W/kg or less.

Sheet metalStandard cost $$

What is 35W250 Final Annealed?

35W250 Final Annealed is 35W250 heat treated to Final Annealed — standard as-supplied state: mill decarburised, recrystallisation annealed and insulation coated, so laminations stack directly after punching, with core loss P1.5/50 of 2.50 W/kg or less. 35W250 Final Annealed has a yield strength of 360 MPa (52.2 ksi) and a tensile strength of 480 MPa (69.6 ksi) — weaker than 72% of steel grades. Elongation at break is 12% and the elastic modulus is 195 GPa (28.3 Msi). 35W250 Final Annealed has a density of 7.65 g/cm³ (0.276 lb/in³), lighter than 97% of steel grades. It melts at 1,490°C (2,714 °F).

Limitations

  • Limited service temperature — 180°C (356 °F), worse than 98% of steel grades
  • Hard to polish — 40/100, worse than 96% of steel grades
  • Poor heat conductor — 24 W/m·K (13.9 BTU/hr·ft·°F), worse than 90% of steel grades
  • Low electrical conductivity — 3.1 % IACS, worse than 89% of steel grades
  • Limited ductility — 12%, worse than 84% of steel grades

35W250 Final Annealed properties

Typical room-temperature values for 35W250 Final Annealed — 10 properties are specific to this condition; the rest are grade-level values shared by every 35W250 temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

35W250 Final Annealed has a density of 7.65 g/cm³ (0.276 lb/in³), lighter than 97% of steel grades. It melts at 1,490°C (2,714 °F).

Density7.65 g/cm³0.28 lb/in³
Melting Point (Solidus)1,490°C2,714 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical11

35W250 Final Annealed has a yield strength of 360 MPa (52.2 ksi) and a tensile strength of 480 MPa (69.6 ksi) — weaker than 72% of steel grades. Elongation at break is 12% and the elastic modulus is 195 GPa (28.3 Msi).

Elastic (Young's) Modulus195 GPa28.3 Msi
Shear Modulus76 GPa11 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)480 MPa69.6 ksi
Yield Strength (0.2% offset)360 MPa52.2 ksi
Elongation at Break12%
Shear Strength330 MPa47.9 ksi
Fatigue Strength (Endurance Limit)210 MPa30.5 ksi
Hardness, Rockwell B82 HRB
Hardness, Vickers190 HV

Thermal6

35W250 Final Annealed is rated for continuous service to 180°C (356 °F). It conducts heat at 24 W/m·K (13.9 BTU/hr·ft·°F), worse than 90% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity24 W/m·K13.9 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion260 J/g112 BTU/lb
Max Service Temperature (continuous)180°C356 °F
Min Service Temperature-60°C-76 °F

Electrical3

35W250 Final Annealed conducts electricity at 3.1 % IACS, worse than 89% of steel grades.

Electrical Conductivity3.1 % IACS
Electrical Resistivity5.5×10⁻⁷ Ω·m21.7 µΩ·in
Magnetic Responseferromagnetic — J5000 ≥ 1.60 T, P1.5/50 ≤ 2.50 W/kg (0.35 mm)

Chemical & Environmental2

Corrosion resistance is poor (18/100), better than 83% of steel grades.

Corrosion ResistancePoor18/100
Chemical Resistance Summary

Sustainability4

Producing a kilogram of 35W250 Final Annealed takes about 32 MJ of energy and emits 2.4 kg of CO₂ — more than 70% of steel grades. Typical recycled content is 15%.

Embodied Energy (primary production)32 MJ/kg13,758 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content15%

Manufacturability7

35W250 Final Annealed's machinability is fair (45/100, worse than 65% of steel grades); weldability fair (35/100); formability fair (45/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)45%
WeldabilityFair35/100
Formability (cold)Fair45/100
Brazeability / SolderabilityPoor30/100
PolishabilityFair40/100
Anodizing Response

Common Calculations5

Specific Strength (UTS / density)calculated63 kN·m/kg
Specific Stiffness (E / density)calculated25.5 MN·m/kg
Modulus of Resiliencecalculated332 kJ/m³
Thermal Diffusivitycalculated6.7 mm²/s
Thermal Shock Resistance Indexcalculated5

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 35W250 tempers and conditions

35W250 is also supplied in 1 other condition. The full side-by-side table is on the 35W250 overview.

  • Final AnnealedDefaultStandard as-supplied state: mill decarburised, recrystallisation annealed and insulation coated, so laminations stack directly after punching, with core loss P1.5/50 of 2.50 W/kg or less.360 MPa yield · 82 HRB

Working with 35W250 Final Annealed

Is 35W250 easy to machine?

Process by precision blanking or laser cutting; the high silicon content and the coating are abrasive, so use carbide punch tooling and regrind often to keep burr height ≤5 % of strip thickness. Conventional chip machining is uneconomic.

Can 35W250 be welded?

Avoid welding: it short-circuits laminations, and HAZ grain growth and residual stress raise core loss. Where a stack must be fixed, use short tack or laser spot welds and accept the loss in magnetic performance.

Can 35W250 be formed, bent or molded?

Suitable only for flat blanking and shallow bends; keep the bend radius ≥1.5t and bend along the rolling direction. Cold bendability of 3 % Si material is poor — no deep drawing or large deformation.

What surface finishes work on 35W250?

Supplied with an inorganic or semi-organic insulating coating (C-3/C-5/C-6 types); do not abrade before stacking. If stress-relief annealing is needed after blanking, run it in a protective atmosphere and confirm the coating temperature rating.

35W250 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CGB/T 2521 grade by magnetic loss; typical high-grade non-oriented≤ 0.010
Si2.6 – 3.43
AlSi+Al raise resistivity and lower eddy-current loss0.3 – 10.6
Mn0.1 – 0.50.25
P≤ 0.050.02
S≤ 0.010
N≤ 00
Febalance

35W250 Final Annealed — frequently asked

What is 35W250 Final Annealed used for?

35W250 Final Annealed is typically used for traction motor laminations, high-efficiency industrial motor cores, inverter compressor motor stators, generator stator and rotor laminations, medium- and high-frequency core stacks and small transformer cores. In short: workhorse electrical-steel coil.

What is the yield strength of 35W250 Final Annealed?

35W250 Final Annealed has a typical yield strength of 360 MPa (52.2 ksi) and a tensile strength of 480 MPa (69.6 ksi) — weaker than 72% of steel grades. Strength varies by condition: see the 2 listed tempers.

Is 35W250 Final Annealed easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 65% of steel grades). Process by precision blanking or laser cutting; the high silicon content and the coating are abrasive, so use carbide punch tooling and regrind often to keep burr height ≤5 % of strip thickness. Conventional chip machining is uneconomic.

Can 35W250 Final Annealed be welded?

With care — weldability is rated fair (35/100). Avoid welding: it short-circuits laminations, and HAZ grain growth and residual stress raise core loss. Where a stack must be fixed, use short tack or laser spot welds and accept the loss in magnetic performance.

What surface finishes work on 35W250 Final Annealed?

Supplied with an inorganic or semi-organic insulating coating (C-3/C-5/C-6 types); do not abrade before stacking. If stress-relief annealing is needed after blanking, run it in a protective atmosphere and confirm the coating temperature rating.

Can 35W250 Final Annealed be formed, bent or molded?

Suitable only for flat blanking and shallow bends; keep the bend radius ≥1.5t and bend along the rolling direction. Cold bendability of 3 % Si material is poor — no deep drawing or large deformation.

What is the maximum service temperature of 35W250 Final Annealed?

35W250 Final Annealed is rated for continuous use to about 180°C (356 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 35W250 Final Annealed and 35W250-SRA?

Final Annealed is the default condition — standard as-supplied state: mill decarburised, recrystallisation annealed and insulation coated, so laminations stack directly after punching, with core loss P1.5/50 of 2.50 W/kg or less. SRA: apply after punching or shearing (typically 750–800 °C, protective atmosphere) to relieve cut-edge stress and recover 5–15% of core loss; hardness and strength drop and the coating must tolerate the cycle. Yield strength is 360 MPa in Final Annealed versus 320 MPa in SRA.

Can FabDigit make parts in 35W250 Final Annealed?

Yes — 35W250 Final Annealed is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. IEC 60404-8-4 Specification for cold-rolled non-oriented electrical steel strip and sheetIEC (2013)
  2. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (soft magnetic materials)ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.