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Steel 1078-BT

Finish state

AISI/SAE 1078 · UNS G10780

BT = hardened and blue tempered spring strip

Ready-to-use flat spring, shim and clip stock supplied hardened, tempered and blued.

Budget cost $

Values for the BT condition

Other 1078 tempers and conditions

1078 is listed in 9 conditions; see the grade overview at 1078.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest condition; choose for cold forming, deep machining or before final hardening.37061522174 HB49 W/m·K
HRDefault
Hot rolled
Standard mill condition for bar and coil that will be re-heat-treated by the user; cheapest form.38569012200 HB—
Normalized
Fine pearlite for uniform structure and higher strength than hot rolled without quenching distortion.5201,0051131 HRC—
Spheroidize annealed and cold drawn
Best combination of size accuracy, surface finish and machinability for screw-machine parts before hardening.57065510192 HB9.6 % IACS
Cold drawn
Standard cold-finished bar: higher strength and tight tolerance, but limited ductility and residual stress.700830822 HRC—
Q&T 42-47 HRC
Tough-hard condition for heavy springs, chisels and wear parts needing some shock resistance.1,2801,450845 HRC44 W/m·K
BTThis page
Hardened and blue tempered spring strip
Ready-to-use flat spring, shim and clip stock supplied hardened, tempered and blued.1,3801,550346 HRC8.5 % IACS
Hard drawn spring wire
Heavily patented-and-drawn wire for coil springs used as-coiled with only a low-temperature stress relief.1,4001,700348 HRC—
Q&T 56-62 HRC
Maximum hardness and wear resistance for blades, punches and cutting edges; very brittle, avoid impact and notches.1,7002,000259 HRC42 W/m·K

What is 1078-BT?

1078-BT is 1078 supplied in the BT condition — ready-to-use flat spring, shim and clip stock supplied hardened, tempered and blued. 1078-BT has a yield strength of 1,380 MPa (200 ksi) and a tensile strength of 1,550 MPa (225 ksi) — stronger than 96% of steel grades. Elongation at break is 3% and the elastic modulus is 205 GPa (29.7 Msi). 1078-BT has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,400°C (2,552 °F). HR is the default condition FabDigit quotes; BT is available on request or by drawing note.

Advantages

  • High strength — 1,380 MPa (200 ksi), better than 96% of steel grades
  • Low embodied carbon — 1.9 kg CO₂/kg, better than 92% of steel grades
  • Polishes to a fine finish — 65/100, better than 78% of steel grades

Limitations

  • Limited ductility — 3%, worse than 99% of steel grades
  • Difficult to weld — 10/100, worse than 99% of steel grades
  • Low fracture toughness — 25 MPa·√m (22.8 ksi·√in), worse than 97% of steel grades
  • Difficult to machine — 18/100, worse than 97% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades

1078-BT properties

Typical room-temperature values for 1078-BT; 22 are specific to this condition. Other listed values are 1078 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

1078-BT has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,400°C (2,552 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,475°C2,687 °F

Mechanical15

1078-BT has a yield strength of 1,380 MPa (200 ksi) and a tensile strength of 1,550 MPa (225 ksi) — stronger than 96% of steel grades. Elongation at break is 3% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,550 MPa225 ksi
Yield Strength (0.2% offset)1,380 MPa200 ksi
Elongation at Break3%
Reduction in Area8%
Compressive Strength1,400 MPa203 ksi
Shear Strength930 MPa135 ksi
Fatigue Strength (Endurance Limit)620 MPa89.9 ksi
Fracture Toughness (K_IC)25 MPa·√m22.8 ksi·√in
Charpy V-Notch Impact (RT)4 J3 ft·lbf
Hardness, Brinell435 HB
Hardness, Rockwell B93 HRB

Thermal6

1078-BT is rated for continuous service to 200°C (392 °F). It conducts heat at 44 W/m·K (25.4 BTU/hr·ft·°F), better than 57% of steel grades. Thermal expansion is 11.3 µm/m·K (6.28 µin/in·°F).

Thermal Conductivity44 W/m·K25.4 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.3 µm/m·K6.3 µin/in·°F
Latent Heat of Fusion247 J/g106 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-20°C-4 °F

Electrical3

1078-BT conducts electricity at 8.5 % IACS, better than 63% of steel grades.

Electrical Conductivity8.5 % IACS
Electrical Resistivity2×10⁻⁷ Ω·m7.87 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (8/100), worse than 99% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended8/100
Chemical Resistance SummaryRusts freely in humid air and water; attacked by all acids and chloride solutions. Acceptable in dry oils/greases and alkaline media (pH>11). Requires oiling, phosphating, zinc plating or paint for storage and service.

Sustainability4

Producing a kilogram of 1078-BT takes about 25 MJ of energy and emits 1.9 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)1.9 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content25%

Manufacturability7

1078-BT's machinability is poor (18/100, worse than 97% of steel grades); weldability not recommended (10/100); formability poor (18/100).

MachinabilityPoor18/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityNot recommended10/100
Formability (cold)Poor18/100
Brazeability / SolderabilityGood60/100
PolishabilityGood65/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphate, zinc or hard chrome plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 1078-BT

Is 1078 easy to machine?

Machine in the spheroidize-annealed or SACD condition with sharp carbide tooling and generous coolant; hardened stock (>45 HRC) needs grinding or CBN.

Can 1078 be welded?

Poor weldability (CE ≈ 0.9): preheat 260–320 °C, use low-hydrogen consumables and temper immediately after welding; avoid welding on hardened springs.

Can 1078 be formed, bent or molded?

Cold form only when spheroidize annealed; hot work at 1050–1150 °C and never finish below ~800 °C, then slow cool to avoid quench cracks.

What surface finishes work on 1078?

Not anodizable — protect with oil, black oxide, zinc phosphate, zinc/nickel plating or paint; grind and polish easily to a fine finish when hardened.

1078 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CSAE/AISI 1078 carbon range0.72 – 0.850.78
Mn0.3 – 0.60.45
P≤ 0.040.02
S≤ 0.050.03
Sinot specified for rimmed/capped heats; typical for killed steel0.15 – 0.350.25
Febalance—

1078-BT — frequently asked

What is 1078-BT used for?

1078-BT is typically used for music wire, leaf springs, coil springs and high-strength wire products. In short: heat-treatable spring steel; high strength, low weldability; wear resistance after hardening.

What is the yield strength of 1078-BT?

1078-BT has a typical yield strength of 1,380 MPa (200 ksi) and a tensile strength of 1,550 MPa (225 ksi) — stronger than 96% of steel grades. Strength varies by condition: see the 9 listed tempers.

Is 1078-BT easy to machine?

Not especially — machinability is rated poor (18/100, worse than 97% of steel grades). Machine in the spheroidize-annealed or SACD condition with sharp carbide tooling and generous coolant; hardened stock (>45 HRC) needs grinding or CBN.

Can 1078-BT be welded?

Not readily — weldability is rated not recommended (10/100). Poor weldability (CE ≈ 0.9): preheat 260–320 °C, use low-hydrogen consumables and temper immediately after welding; avoid welding on hardened springs.

What surface finishes work on 1078-BT?

Not anodizable — protect with oil, black oxide, zinc phosphate, zinc/nickel plating or paint; grind and polish easily to a fine finish when hardened.

Can 1078-BT be formed, bent or molded?

Cold form only when spheroidize annealed; hot work at 1050–1150 °C and never finish below ~800 °C, then slow cool to avoid quench cracks.

What is the maximum service temperature of 1078-BT?

1078-BT is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 1078-HR and 1078 QT-58?

HR is the default condition — standard mill condition for bar and coil that will be re-heat-treated by the user; cheapest form. QT-58: maximum hardness and wear resistance for blades, punches and cutting edges; very brittle, avoid impact and notches. Yield strength is 385 MPa in HR versus 1,700 MPa in QT-58.

Sources

  1. SAE J403 — Chemical Compositions of SAE Carbon Steels — SAE International (2014)
  2. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought, General Requirements — ASTM (2020)
  3. ASTM A227 — Steel Wire, Cold-Drawn, for Mechanical Springs — ASTM (2017)
  4. ASTM A682/A684 — Hardened and Tempered / High-Carbon Steel Strip — ASTM (2018)
  5. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  6. ASM Handbook Vol.4 — Heat Treating — ASM International (1991)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.