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Steel 1064-PCD

Supply condition

AISI/SAE 1064 · UNS G10640

PCD = patented and hard cold drawn spring wire

Highest-strength wire form: lead/air patented then heavily drawn for static springs, rope wire and mattress wire.

Budget cost $

Values for the PCD condition

Other 1064 tempers and conditions

1064 is listed in 10 conditions; see the grade overview at 1064.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest condition — pick it for maximum machinability and cold-heading/upsetting before hardening.34062020174 HB—
HRDefault
Hot rolled
Cheapest as-supplied bar/rod condition; used when the part will be re-heat-treated or machined lightly.37067012197 HB—
Normalized
Choose for a uniform fine pearlitic structure and higher strength before machining or induction hardening.49081512235 HB—
Spheroidize annealed and cold drawn
Best combination for cold-formed / cold-headed high-carbon parts: soft spheroidal carbides with cold-drawn strength and finish.49064012187 HB9.5 % IACS
Cold drawn
Standard cold-finished bar with tighter tolerance, bright surface and raised yield strength.62072010210 HB—
Q&T 540 °C
Tougher structural temper for shafts and machined parts where impact matters more than hardness.7459651630 HRC—
Q&T 425 °C
Typical spring/high-strength temper: near-peak elastic limit with usable toughness.9301,2001238 HRC—
Q&T 205 °C
Maximum hardness/wear resistance for blades, small springs and wear parts in thin sections; very low toughness.1,1401,590948 HRC—
Oil hardened and tempered spring wire
Uniform tempered-martensite wire for coiled compression/extension springs that must be wound and used without further heat treatment.1,3301,500845 HRC—
PCDThis page
Patented and hard cold drawn spring wire
Highest-strength wire form: lead/air patented then heavily drawn for static springs, rope wire and mattress wire.1,4001,600445 HRC—

What is 1064-PCD?

1064-PCD is 1064 supplied in the PCD condition — highest-strength wire form: lead/air patented then heavily drawn for static springs, rope wire and mattress wire. 1064-PCD has a yield strength of 1,400 MPa (203 ksi) and a tensile strength of 1,600 MPa (232 ksi) — stronger than 96% of steel grades. Elongation at break is 4% and the elastic modulus is 205 GPa (29.7 Msi). 1064-PCD has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F). HR is the default condition FabDigit quotes; PCD is available on request or by drawing note.

Advantages

  • High strength — 1,400 MPa (203 ksi), better than 96% of steel grades
  • Conducts heat well — 49 W/m·K (28.3 BTU/hr·ft·°F), better than 83% of steel grades
  • Polishes to a fine finish — 65/100, better than 78% of steel grades
  • High electrical conductivity — 9.5 % IACS, better than 75% of steel grades

Limitations

  • Limited service temperature — 120°C (248 °F), worse than 100% of steel grades
  • Difficult to machine — 10/100, worse than 99% of steel grades
  • Difficult to weld — 8/100, worse than 99% of steel grades
  • Limited ductility — 4%, worse than 98% of steel grades
  • Low fracture toughness — 45 MPa·√m (41 ksi·√in), worse than 90% of steel grades

1064-PCD properties

Typical room-temperature values for 1064-PCD; 11 are specific to this condition. Other listed values are 1064 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

1064-PCD has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,480°C2,696 °F

Mechanical16

1064-PCD has a yield strength of 1,400 MPa (203 ksi) and a tensile strength of 1,600 MPa (232 ksi) — stronger than 96% of steel grades. Elongation at break is 4% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,600 MPa232 ksi
Yield Strength (0.2% offset)1,400 MPa203 ksi
Elongation at Break4%
Reduction in Area35%
Compressive Strength370 MPa53.7 ksi
Shear Strength400 MPa58 ksi
Fatigue Strength (Endurance Limit)620 MPa89.9 ksi
Fracture Toughness (K_IC)45 MPa·√m41 ksi·√in
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Brinell197 HB
Hardness, Rockwell B92 HRB
Hardness, Vickers460 HV

Thermal6

1064-PCD is rated for continuous service to 120°C (248 °F). It conducts heat at 49 W/m·K (28.3 BTU/hr·ft·°F), better than 83% of steel grades. Thermal expansion is 11.3 µm/m·K (6.28 µin/in·°F).

Thermal Conductivity49 W/m·K28.3 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.3 µm/m·K6.3 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-20°C-4 °F

Electrical3

1064-PCD conducts electricity at 9.5 % IACS, better than 75% of steel grades.

Electrical Conductivity9.5 % IACS
Electrical Resistivity1.8×10⁻⁷ Ω·m7.09 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air and water, attacked by dilute acids and chlorides; acceptable in dry oil-filmed or painted/zinc-plated service; hydrogen embrittlement risk after acid pickling or electroplating at high strength levels.

Sustainability4

Producing a kilogram of 1064-PCD takes about 25 MJ of energy and emits 2.1 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content30%

Manufacturability7

1064-PCD's machinability is not recommended (10/100, worse than 99% of steel grades); weldability not recommended (8/100); formability poor (15/100).

MachinabilityNot recommended10/100
Machinability Rating (AISI 1212 = 100 %)50%
WeldabilityNot recommended8/100
Formability (cold)Poor15/100
CastabilityFair35/100
Brazeability / SolderabilityGood55/100
PolishabilityGood65/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 1064-PCD

Is 1064 easy to machine?

Machine in the spheroidize-annealed condition (≈60 % of 1212); use rigid setups, positive rake carbide and good coolant — hot-rolled pearlite is gummy and hardened stock generally needs grinding.

Can 1064 be welded?

Poor weldability (CE ≈ 0.8): preheat 260–320 °C, use low-hydrogen consumables, control interpass and post-weld temper immediately to avoid untempered martensite and cracking.

Can 1064 be formed, bent or molded?

Cold-form only from spheroidized stock with generous bend radii (≥3t); hot form at 1100–1200 °C and cool slowly, then normalize or anneal before hardening.

What surface finishes work on 1064?

No corrosion resistance — protect with oil, phosphate, black oxide, zinc or zinc-nickel plating; bake at 190–200 °C after plating of high-strength parts to relieve hydrogen embrittlement; polishes and grinds well when hardened.

1064 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cheat analysis, SAE J4030.6 – 0.70.65
Mn0.5 – 0.80.65
Pmax for merchant quality bar≤ 0.040.02
Smax for merchant quality bar≤ 0.050.03
Sitypical for killed steel; not in SAE J403 base spec0.1 – 0.350.22
Febalance—

1064-PCD — frequently asked

What is 1064-PCD used for?

1064-PCD is typically used for high-tensile wire, springs, cutlery and wear-resistant parts. In short: spring-wire high-carbon steel; hardest grade in family; very limited weldability.

What is the yield strength of 1064-PCD?

1064-PCD has a typical yield strength of 1,400 MPa (203 ksi) and a tensile strength of 1,600 MPa (232 ksi) — stronger than 96% of steel grades. Strength varies by condition: see the 10 listed tempers.

Is 1064-PCD easy to machine?

Not especially — machinability is rated not recommended (10/100, worse than 99% of steel grades). Machine in the spheroidize-annealed condition (≈60 % of 1212); use rigid setups, positive rake carbide and good coolant — hot-rolled pearlite is gummy and hardened stock generally needs grinding.

Can 1064-PCD be welded?

Not readily — weldability is rated not recommended (8/100). Poor weldability (CE ≈ 0.8): preheat 260–320 °C, use low-hydrogen consumables, control interpass and post-weld temper immediately to avoid untempered martensite and cracking.

What surface finishes work on 1064-PCD?

No corrosion resistance — protect with oil, phosphate, black oxide, zinc or zinc-nickel plating; bake at 190–200 °C after plating of high-strength parts to relieve hydrogen embrittlement; polishes and grinds well when hardened.

Can 1064-PCD be formed, bent or molded?

Cold-form only from spheroidized stock with generous bend radii (≥3t); hot form at 1100–1200 °C and cool slowly, then normalize or anneal before hardening.

What is the maximum service temperature of 1064-PCD?

1064-PCD is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 1064-HR and 1064-PCD?

HR is the default condition — cheapest as-supplied bar/rod condition; used when the part will be re-heat-treated or machined lightly. PCD: highest-strength wire form: lead/air patented then heavily drawn for static springs, rope wire and mattress wire. Yield strength is 370 MPa in HR versus 1,400 MPa in PCD.

Sources

  1. SAE J403 — Chemical Compositions of SAE Carbon Steels — SAE International (2014)
  2. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought, General Requirements — ASTM (2020)
  3. ASTM A227/A229 — Cold-Drawn and Oil-Tempered Carbon Steel Spring Wire — ASTM (2021)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.16 — Machining — ASM International (1989)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.