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Steel 1039-IH (Induction hardened)

Heat-treated state

AISI/SAE 1039 · UNS G10390

Selective surface hardening for wear faces, journals and splines while keeping a tough unhardened core.

Budget cost $

Values for the IH condition

Other 1039 tempers and conditions

1039 is listed in 7 conditions; see the grade overview at 1039.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest condition, used before heavy machining, deep cold forming or to relieve prior processing stresses.32054030149 HB—
Normalized
Refines grain and homogenizes forged or hot-rolled bar for uniform machining response and better toughness before hardening.38062026187 HB—
HRDefault
Hot rolled
Lowest-cost general bar for machined parts and weldments where tolerance and surface finish are not critical.41562025179 HB—
Cold drawn
Choose for close size tolerance, straightness and bright finish with ~30 % higher yield strength; ductility and weldability are reduced by the cold work.55065512192 HB—
oil quenched, tempered ~590 °C
Tough general-purpose quenched-and-tempered condition for shafts and links in sections up to about 25 mm.6007902024 HRC—
IHThis page
Induction hardened
Selective surface hardening for wear faces, journals and splines while keeping a tough unhardened core.7009001454 HRC8.6 % IACS
oil quenched, tempered ~540 °C
Higher-strength quench-and-temper level for loaded studs, couplings and gear blanks where some ductility is still needed.7609651630 HRC—

What is 1039-IH?

1039-IH is 1039 heat treated to IH — selective surface hardening for wear faces, journals and splines while keeping a tough unhardened core. 1039-IH has a yield strength of 700 MPa (102 ksi) and a tensile strength of 900 MPa (131 ksi) — stronger than 81% of steel grades. Elongation at break is 14% and the elastic modulus is 200 GPa (29 Msi). 1039-IH has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F). HR is the default condition FabDigit quotes; IH is available on request or by drawing note.

Advantages

  • Low embodied carbon — 1.9 kg CO₂/kg, better than 92% of steel grades
  • High strength — 700 MPa (102 ksi), better than 81% of steel grades

Limitations

  • Limited formability — 5/100, worse than 99% of steel grades
  • Difficult to machine — 15/100, worse than 98% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Difficult to weld — 15/100, worse than 91% of steel grades
  • Low fracture toughness — 45 MPa·√m (41 ksi·√in), worse than 90% of steel grades

1039-IH properties

Typical room-temperature values for 1039-IH; 22 are specific to this condition. Other listed values are 1039 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

1039-IH has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,495°C2,723 °F

Mechanical16

1039-IH has a yield strength of 700 MPa (102 ksi) and a tensile strength of 900 MPa (131 ksi) — stronger than 81% of steel grades. Elongation at break is 14% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)900 MPa131 ksi
Yield Strength (0.2% offset)700 MPa102 ksi
Elongation at Break14%
Reduction in Area40%
Compressive Strength740 MPa107 ksi
Shear Strength540 MPa78.3 ksi
Fatigue Strength (Endurance Limit)470 MPa68.2 ksi
Fracture Toughness (K_IC)45 MPa·√m41 ksi·√in
Charpy V-Notch Impact (RT)20 J14.8 ft·lbf
Hardness, Brinell550 HB
Hardness, Rockwell B88 HRB
Hardness, Vickers580 HV

Thermal6

1039-IH is rated for continuous service to 200°C (392 °F). It conducts heat at 45 W/m·K (26 BTU/hr·ft·°F), better than 66% of steel grades. Thermal expansion is 11.7 µm/m·K (6.5 µin/in·°F).

Thermal Conductivity45 W/m·K26 BTU/hr·ft·°F
Specific Heat Capacity486 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.7 µm/m·K6.5 µin/in·°F
Latent Heat of Fusion247 J/g106 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-20°C-4 °F

Electrical3

1039-IH conducts electricity at 8.6 % IACS, better than 66% of steel grades.

Electrical Conductivity8.6 % IACS
Electrical Resistivity2×10⁻⁷ Ω·m7.87 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryRusts readily in moist air and water; attacked by acids and chlorides. Acceptable in dry, oiled or painted/plated service only.

Sustainability4

Producing a kilogram of 1039-IH takes about 25 MJ of energy and emits 1.9 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)1.9 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content30%

Manufacturability8

1039-IH's machinability is poor (15/100, worse than 98% of steel grades); weldability poor (15/100); formability not recommended (5/100).

MachinabilityPoor15/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityPoor15/100
Formability (cold)Not recommended5/100
CastabilityFair40/100
Brazeability / SolderabilityGood65/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use zinc plating, black oxide, phosphate or paint

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 1039-IH

Is 1039 easy to machine?

Machines readily at ~60 % of 1212; best chip control in the cold-drawn or normalized condition — use carbide, 150–200 m/min, and avoid gummy cuts on fully annealed stock.

Can 1039 be welded?

Weldable with low-hydrogen consumables but CE ≈ 0.55; preheat 150–260 °C, control interpass heat and post-weld temper or stress relieve to avoid HAZ martensite cracking.

Can 1039 be formed, bent or molded?

Hot forge 1150–1230 °C; cold bending only with generous radii (≥2t) and preferably in the annealed condition — cold-drawn bar has limited residual ductility.

What surface finishes work on 1039?

No inherent corrosion resistance: zinc or nickel plate, black oxide, manganese phosphate + oil, or paint; takes a good polish and is suitable for induction/nitrocarburized wear surfaces.

1039 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CSAE/AISI 1039 (UNS G10390)0.37 – 0.440.4
Mn0.7 – 10.85
P≤ 0.04—
S≤ 0.05—
Febalance—

1039-IH — frequently asked

What is 1039-IH used for?

1039-IH is typically used for shafting, machine components and studs and bolts. In short: higher ductility medium carbon; induction-hardenable shaft steel; needs preheat for welding.

What is the yield strength of 1039-IH?

1039-IH has a typical yield strength of 700 MPa (102 ksi) and a tensile strength of 900 MPa (131 ksi) — stronger than 81% of steel grades. Strength varies by condition: see the 7 listed tempers.

Is 1039-IH easy to machine?

Not especially — machinability is rated poor (15/100, worse than 98% of steel grades). Machines readily at ~60 % of 1212; best chip control in the cold-drawn or normalized condition — use carbide, 150–200 m/min, and avoid gummy cuts on fully annealed stock.

Can 1039-IH be welded?

Not readily — weldability is rated poor (15/100). Weldable with low-hydrogen consumables but CE ≈ 0.55; preheat 150–260 °C, control interpass heat and post-weld temper or stress relieve to avoid HAZ martensite cracking.

What surface finishes work on 1039-IH?

No inherent corrosion resistance: zinc or nickel plate, black oxide, manganese phosphate + oil, or paint; takes a good polish and is suitable for induction/nitrocarburized wear surfaces.

Can 1039-IH be formed, bent or molded?

Hot forge 1150–1230 °C; cold bending only with generous radii (≥2t) and preferably in the annealed condition — cold-drawn bar has limited residual ductility.

What is the maximum service temperature of 1039-IH?

1039-IH is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 1039-HR and 1039-IH?

HR is the default condition — lowest-cost general bar for machined parts and weldments where tolerance and surface finish are not critical. IH: selective surface hardening for wear faces, journals and splines while keeping a tough unhardened core. Yield strength is 415 MPa in HR versus 700 MPa in IH.

Sources

  1. SAE J403 — Chemical Compositions of SAE Carbon Steels — SAE International (2014)
  2. SAE J1397 — Estimated Mechanical Properties and Machinability of Steel Bars — SAE International (2009)
  3. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought — ASTM International (2020)
  4. ASTM A108 — Steel Bar, Carbon and Alloy, Cold-Finished — ASTM International (2018)
  5. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  6. ASM Handbook Vol.4 — Heat Treating — ASM International (1991)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.