PI Foam RIGID-100
Grade
RIGID-100 = high-density rigid polyimide foam, ~100 kg/m³
Load-bearing rigid grade for hot sandwich panels, tooling blocks and machined high-temperature insulation parts.
Values for the RIGID-100 condition
Other PI Foam grades and fills
PI Foam is listed in 7 conditions; see the grade overview at PI Foam.
Compare all 7 grades and fillsHide
| Grade · open for datasheet | Best for | Yield MPa | Tensile MPa | Elong. % | Hardness |
|---|---|---|---|---|---|
Flexible open-cell acoustic grade, ~6.4 kg/m³ | Lightest practical grade — pick it when weight and acoustic absorption dominate and mechanical loading is negligible (aircraft fuselage blankets). | — | 0.04 | 12 | — |
FLEX-10Default Flexible open-cell general-purpose grade, ~9.6 kg/m³ | Default balance of insulation value, resilience and handling strength for thermal/acoustic blanket work to 300 °C. | — | 0.06 | 15 | — |
Hydrophobic / water-repellent treated flexible foam | Silicone- or fluoro-treated open-cell foam for marine, bilge and condensation-prone insulation where liquid-water pickup must be suppressed. | — | 0.07 | 12 | — |
High-temperature / higher-strength flexible grade, ~16 kg/m³ | Choose when the blanket must resist handling abuse, vibration and sustained 300–315 °C exposure (engine nacelle, exhaust duct lagging). | — | 0.12 | 12 | — |
Semi-firm flexible grade, ~32 kg/m³ | Denser resilient grade for high-temperature gaskets, seals and vibration pads where a measurable sealing load is required. | — | 0.3 | 10 | — |
Rigid polyimide foam, ~32 kg/m³ | Rigid low-density board for high-temperature sandwich cores and cryogenic tank insulation where dimensional stability matters more than resilience. | — | 0.35 | — | — |
RIGID-100This page High-density rigid polyimide foam, ~100 kg/m³ | Load-bearing rigid grade for hot sandwich panels, tooling blocks and machined high-temperature insulation parts. | — | 1 | — | — |
What is PI Foam RIGID-100?
PI Foam RIGID-100 is PI Foam in the RIGID-100 grade — load-bearing rigid grade for hot sandwich panels, tooling blocks and machined high-temperature insulation parts. PI Foam RIGID-100 has a tensile strength of 1 MPa (0.203 ksi), weaker than 85% of polymer grades. Elongation at break is 15% and the elastic modulus is 0.04 GPa (0.0051 Msi). Its glass-transition temperature is 300°C (572 °F). FLEX-10 is the default condition FabDigit quotes; RIGID-100 is available on request or by drawing note.
Advantages
- High service temperature — 300°C (572 °F), better than 99% of polymer grades
- Good UV / weathering resistance — 70/100, better than 83% of polymer grades
Limitations
- High embodied carbon — 15 kg CO₂/kg, worse than 96% of polymer grades
- Difficult to weld — 5/100, worse than 89% of polymer grades
- Limited formability — 10/100, worse than 87% of polymer grades
- Poor heat conductor — 0.04 W/m·K (0.0243 BTU/hr·ft·°F), worse than 86% of polymer grades
PI Foam RIGID-100 properties
Typical room-temperature values for PI Foam RIGID-100; 11 are specific to this condition. Other listed values are PI Foam reference data and may not represent this condition. Bars are the position among polymer grades.
Physical1
Its glass-transition temperature is 300°C (572 °F).
Mechanical7
PI Foam RIGID-100 has a tensile strength of 1 MPa (0.203 ksi), weaker than 85% of polymer grades. Elongation at break is 15% and the elastic modulus is 0.04 GPa (0.0051 Msi).
Thermal7
PI Foam RIGID-100 is rated for continuous service to 300°C (572 °F). It conducts heat at 0.04 W/m·K (0.0243 BTU/hr·ft·°F), worse than 86% of polymer grades.
Electrical4
PI Foam RIGID-100 is an electrical insulator with a dielectric strength of 2 kV/mm (50.8 V/mil) and a resistivity of 1×10¹³ Ω·m.
Chemical & Environmental3
Corrosion resistance is excellent (85/100), better than 65% of polymer grades. UV resistance is very good.
Sustainability3
Producing a kilogram of PI Foam RIGID-100 takes about 300 MJ of energy and emits 15 kg of CO₂ — more than 97% of polymer grades. Typical recycled content is 0%.
Manufacturability3
PI Foam RIGID-100's machinability is good (65/100, better than 66% of polymer grades); weldability not recommended (5/100); formability not recommended (10/100).
Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.
Working with PI Foam RIGID-100
Is PI Foam easy to machine?
Flexible grades are die-cut, band-knife or hot-wire cut; rigid boards machine easily with sharp carbide tools at high speed and low feed, with vacuum dust collection.
Can PI Foam be welded?
Not weldable — join by high-temperature adhesives (silicone, polyimide or ceramic-filled), sewing with glass thread, or mechanical clamping in metal frames.
Can PI Foam be formed, bent or molded?
Supplied as bun stock, sheet or foamed-in-place; the flexible foam drapes and compresses onto complex curvature without heat, while rigid grades must be cut and bonded to shape.
What surface finishes work on PI Foam?
Encapsulate with PI/PTFE film, aluminized facing or glass scrim for abrasion and moisture protection; no painting or plating — surface treatments are limited to hydrophobic sprays.
PI Foam chemical composition (wt %)
Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.
| Element | Spec limit (wt %) | Nominal |
|---|---|---|
| surfactant / cell-control additive | 0.1 – 1 | 0.5 |
| residual water / alcohol blowing volatildriven off during cure | 0 – 0.5 | 0.2 |
| aromatic polyimide (dianhydride + diaminformed by in-situ foaming and thermal imidization of a polyamic-acid ester precursor | balance | — |
PI Foam RIGID-100 — frequently asked
What is PI Foam RIGID-100 used for?
PI Foam RIGID-100 is typically used for aircraft cabin thermal/acoustic insulation, fire-blocking insulation layers, cryogenic tank insulation and aerospace duct wrap. In short: highest-temperature polymer foam; inherently flame resistant; non-structural insulation only.
What is the tensile strength of PI Foam RIGID-100?
PI Foam RIGID-100 has a typical tensile strength of 1 MPa (0.203 ksi) — weaker than 85% of polymer grades. Strength varies by condition: see the 7 listed tempers.
Is PI Foam RIGID-100 easy to machine?
Reasonably — machinability is rated good (65/100, better than 66% of polymer grades). Flexible grades are die-cut, band-knife or hot-wire cut; rigid boards machine easily with sharp carbide tools at high speed and low feed, with vacuum dust collection.
Can PI Foam RIGID-100 be welded?
Not readily — weldability is rated not recommended (5/100). Not weldable — join by high-temperature adhesives (silicone, polyimide or ceramic-filled), sewing with glass thread, or mechanical clamping in metal frames.
What surface finishes work on PI Foam RIGID-100?
Encapsulate with PI/PTFE film, aluminized facing or glass scrim for abrasion and moisture protection; no painting or plating — surface treatments are limited to hydrophobic sprays.
Can PI Foam RIGID-100 be formed, bent or molded?
Supplied as bun stock, sheet or foamed-in-place; the flexible foam drapes and compresses onto complex curvature without heat, while rigid grades must be cut and bonded to shape.
What is the maximum service temperature of PI Foam RIGID-100?
PI Foam RIGID-100 is rated for continuous use to about 300°C (572 °F), and briefly to 400°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.
Sources
- Flexible polyimide foam (Solimide-type) product data — Boyd / Evonik (2023)
- Engineered Materials Handbook Vol. 2: Engineering Plastics (polyimides) — ASM International (1988)
- ASTM D3574 — Flexible Cellular Materials, Slab, Bonded and Molded Urethane Foams (test methods used for PI foam) — ASTM (2017)
- ASTM C177 / C518 — Steady-state thermal transmission — ASTM (2019)
- ASTM D2863 — Limiting Oxygen Index — ASTM (2019)
Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.