FabDigit

PCTG COL

Grade

COL = pre-colored / tinted transparent and opaque compounds

Factory-colored PCTG masterbatch compounds for consistent transparent tints or opaque cosmetic colors without masterbatch dosing.

Standard cost $$

Values for the COL condition

What is PCTG COL?

PCTG COL is PCTG in the COL grade — factory-colored PCTG masterbatch compounds for consistent transparent tints or opaque cosmetic colors without masterbatch dosing. PCTG COL has a yield strength of 45 MPa (6.53 ksi) and a tensile strength of 44 MPa (6.38 ksi) — weaker than 58% of polymer grades. Elongation at break is 330% and the elastic modulus is 1.6 GPa (0.232 Msi). PCTG COL has a density of 1.23 g/cm³ (0.0444 lb/in³), heavier than 62% of polymer grades. Its glass-transition temperature is 88°C (190 °F).

Advantages

  • Forms and bends easily — 90/100, better than 91% of polymer grades
  • Readily welded — 85/100, better than 89% of polymer grades
  • Polishes to a fine finish — 80/100, better than 89% of polymer grades
  • Ductile — tolerates forming and impact — 330%, better than 83% of polymer grades
  • Low, predictable mold shrinkage — 0.4%, better than 82% of polymer grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 83% of polymer grades

PCTG COL properties

Typical room-temperature values for PCTG COL; 3 are specific to this condition. Other listed values are PCTG reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

PCTG COL has a density of 1.23 g/cm³ (0.0444 lb/in³), heavier than 62% of polymer grades. Its glass-transition temperature is 88°C (190 °F).

Density1.23 g/cm³0.04 lb/in³
Glass Transition (Tg)88°C190 °F
Water Absorption (24 h)0.2%
Water Absorption (Saturation)0.5%
Refractive Index1.567
Light Transmission60%

Mechanical11

PCTG COL has a yield strength of 45 MPa (6.53 ksi) and a tensile strength of 44 MPa (6.38 ksi) — weaker than 58% of polymer grades. Elongation at break is 330% and the elastic modulus is 1.6 GPa (0.232 Msi).

Elastic (Young's) Modulus1.6 GPa0.23 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)44 MPa6.4 ksi
Yield Strength (0.2% offset)45 MPa6.5 ksi
Elongation at Break330%
Compressive Strength55 MPa8 ksi
Flexural Strength62 MPa9 ksi
Flexural Modulus1.7 GPa0.25 Msi
Izod Impact, Notched750 J/m14 ft·lbf/in
Hardness, Shore D76 Shore D
Hardness, Rockwell R108 HRR

Thermal11

PCTG COL is rated for continuous service to 65°C (149 °F). It conducts heat at 0.19 W/m·K (0.11 BTU/hr·ft·°F), worse than 68% of polymer grades. Thermal expansion is 68 µm/m·K (37.8 µin/in·°F).

Thermal Conductivity0.19 W/m·K0.11 BTU/hr·ft·°F
Specific Heat Capacity1,300 J/kg·K0.31 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)68 µm/m·K37.8 µin/in·°F
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa70°C158 °F
Heat Deflection Temp. @ 1.8 MPa64°C147 °F
Vicat Softening Point (B50)84°C183 °F
Flammability (UL 94)HB (unfilled, 1.5–3.0 mm); not self-extinguishing
Limiting Oxygen Index23%
Max Service Temperature (short-term)85°C185 °F

Electrical6

PCTG COL is an electrical insulator with a dielectric strength of 16 kV/mm (406.4 V/mil) and a resistivity of 1×10¹⁴ Ω·m.

Electrical Resistivity1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
Dielectric Strength16 kV/mm406 V/mil
Dielectric Constant (1 MHz)3
Dissipation Factor (1 MHz)0.02
Volume Resistivity1×10¹⁶ Ω·cm
Surface Resistivity1×10¹⁶ Ω

Chemical & Environmental3

Corrosion resistance is very good (78/100), worse than 61% of polymer grades. UV resistance is fair.

Corrosion ResistanceVery good78/100
UV / Weathering ResistanceFair35/100
Chemical Resistance SummaryGood resistance to water, dilute acids/alkalis, alcohols, oils, greases and many disinfectants (IPA, quats); better ESCR than PETG against lipids and skin creams. Attacked/swollen by ketones (MEK, acetone), esters, chlorinated solvents, THF and strong aromatic solvents; hydrolyses if processed wet or exposed to steam above ~80 °C.

Sustainability4

Producing a kilogram of PCTG COL takes about 84 MJ of energy and emits 3.6 kg of CO₂ — less than 81% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)84 MJ/kg36,114 BTU/lb
Embodied Carbon (primary production)3.6 kg CO₂/kg
Embodied Water130 L/kg15.6 gal/lb
Typical Recycled Content0%

Manufacturability8

PCTG COL's machinability is good (55/100, worse than 64% of polymer grades); weldability excellent (85/100); formability excellent (90/100).

MachinabilityGood55/100
WeldabilityExcellent85/100
Formability (cold)Excellent90/100
PolishabilityVery good80/100
Mold Shrinkage0.4%
Melt Flow Rate8 g/10 min
Processing Melt Temperature (typ.)250°C482 °F
Mold Temperature (typ.)25°C77 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PCTG COL

Is PCTG easy to machine?

Machines like PETG — sharp, polished, high-rake tools, high spindle speed with modest feed and air/mist cooling; avoid heat build-up which smears the cut and induces stress crazing, and anneal (~70 °C) before solvent contact.

Can PCTG be welded?

Excellent ultrasonic, hot-plate, vibration, RF and solvent (methylene-chloride/cyclohexanone) bonding; also adhesive-bonds well with UV-cure acrylics.

Can PCTG be formed, bent or molded?

Dry 4–6 h at 65–70 °C to <0.04% moisture, mold at 235–265 °C melt / 10–40 °C tool with moderate injection speed; wide thermoforming window at 130–160 °C sheet temperature with low forming forces.

What surface finishes work on PCTG?

Reproduces high-gloss or textured tool surfaces directly; can be vapor/flame polished with care, hard-coated for scratch resistance, pad-printed, hot-stamped or metallized after a suitable primer.

PCTG chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
terephthalic acid / DMT (diacid unit)mol% of repeat unit (acid component)48 – 5050
1,4-cyclohexanedimethanol (CHDM)mol% of the glycol component; >50% CHDM distinguishes PCTG from PETG50 – 8062
ethylene glycolbalance of glycol component≥ 20 (balance)

PCTG COL — frequently asked

What is PCTG COL used for?

PCTG COL is typically used for medical device housings, point-of-purchase displays, food-contact containers and cosmetic packaging. In short: tougher than PETG; clear and solvent bondable; wide thermoforming window.

What is the yield strength of PCTG COL?

PCTG COL has a typical yield strength of 45 MPa (6.53 ksi) and a tensile strength of 44 MPa (6.38 ksi) — weaker than 58% of polymer grades.

Is PCTG COL easy to machine?

Reasonably — machinability is rated good (55/100, worse than 64% of polymer grades). Machines like PETG — sharp, polished, high-rake tools, high spindle speed with modest feed and air/mist cooling; avoid heat build-up which smears the cut and induces stress crazing, and anneal (~70 °C) before solvent contact.

Can PCTG COL be welded?

Yes — weldability is rated excellent (85/100). Excellent ultrasonic, hot-plate, vibration, RF and solvent (methylene-chloride/cyclohexanone) bonding; also adhesive-bonds well with UV-cure acrylics.

What surface finishes work on PCTG COL?

Reproduces high-gloss or textured tool surfaces directly; can be vapor/flame polished with care, hard-coated for scratch resistance, pad-printed, hot-stamped or metallized after a suitable primer.

Can PCTG COL be formed, bent or molded?

Dry 4–6 h at 65–70 °C to <0.04% moisture, mold at 235–265 °C melt / 10–40 °C tool with moderate injection speed; wide thermoforming window at 130–160 °C sheet temperature with low forming forces.

What is the maximum service temperature of PCTG COL?

PCTG COL is rated for continuous use to about 65°C (149 °F), and briefly to 85°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Eastar Copolyester DN001/DN003 (PCTG) technical data sheets — Eastman Chemical (2023)
  2. CAMPUS / UL Prospector copolyester (PCTG, PETG) datasheets — CAMPUS Consortium / UL Solutions (2024)
  3. ASTM D638 / D256 / D648 / D1003 test methods for plastics — ASTM International (2022)
  4. ASM Engineered Materials Handbook Vol. 2 — Engineering Plastics — ASM International (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.