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JIS A9511 EPS 1GO

Grade

JIS A9511

Choose for load-bearing insulation: under-slab, roof deck, lightweight fill blocks.

Standard cost $$

Values for the 1GO condition

Other JIS A9511 EPS grades and fills

JIS A9511 EPS is listed in 6 conditions; see the grade overview at JIS A9511 EPS.

Compare all 6 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
4
Choose for lowest cost/weight, non-load-bearing void fill, cushioning and cavity insulation.0.120.141.3—
3GODefault
3
Default choice for general wall/ceiling insulation and packaging where loads are light.0.180.21.5—
Flame-retardant (building grade) beads
Required for building insulation: FR beads (polymeric brominated FR) give self-extinguishing behaviour per the JIS burning test.0.180.21.5—
2
Choose as a balanced general construction board where moderate compressive load exists.0.240.261.7—
Highest-performance grade
Choose when the lowest lambda is needed at moderate density (thin external wall insulation).0.280.31.8—
1GOThis page
1
Choose for load-bearing insulation: under-slab, roof deck, lightweight fill blocks.0.30.321.8—

What is JIS A9511 EPS 1GO?

JIS A9511 EPS 1GO is JIS A9511 EPS in the 1GO grade — choose for load-bearing insulation: under-slab, roof deck, lightweight fill blocks. JIS A9511 EPS 1GO has a yield strength of 0.3 MPa (0.0435 ksi) and a tensile strength of 0.32 MPa (0.0464 ksi) — weaker than 97% of polymer grades. Elongation at break is 1.8% and the elastic modulus is 0.01 GPa (0.0012 Msi). JIS A9511 EPS 1GO has a density of 0.03 g/cm³ (0.0011 lb/in³), lighter than 94% of polymer grades. Its glass-transition temperature is 100°C (212 °F). 3GO is the default condition FabDigit quotes; 1GO is available on request or by drawing note.

Advantages

  • Lightweight — 0.03 g/cm³ (0.0011 lb/in³), better than 94% of polymer grades
  • Easy to machine — 88/100, better than 92% of polymer grades
  • Low, predictable mold shrinkage — 0.4%, better than 82% of polymer grades

Limitations

  • Low strength — 0.3 MPa (0.0435 ksi), worse than 97% of polymer grades
  • Limited ductility — 1.8%, worse than 97% of polymer grades
  • Degrades in UV without stabilisers — 15/100, worse than 95% of polymer grades
  • Poor heat conductor — 0.03 W/m·K (0.0196 BTU/hr·ft·°F), worse than 94% of polymer grades
  • Absorbs moisture — dry before molding — 1.5%, worse than 91% of polymer grades

JIS A9511 EPS 1GO properties

Typical room-temperature values for JIS A9511 EPS 1GO; 21 are specific to this condition. Other listed values are JIS A9511 EPS reference data and may not represent this condition. Bars are the position among polymer grades.

Physical4

JIS A9511 EPS 1GO has a density of 0.03 g/cm³ (0.0011 lb/in³), lighter than 94% of polymer grades. Its glass-transition temperature is 100°C (212 °F).

Density0.03 g/cm³0 lb/in³
Glass Transition (Tg)100°C212 °F
Water Absorption (24 h)1.5%
Water Absorption (Saturation)4%

Mechanical11

JIS A9511 EPS 1GO has a yield strength of 0.3 MPa (0.0435 ksi) and a tensile strength of 0.32 MPa (0.0464 ksi) — weaker than 97% of polymer grades. Elongation at break is 1.8% and the elastic modulus is 0.01 GPa (0.0012 Msi).

Elastic (Young's) Modulus0.01 GPa0 Msi
Poisson's Ratio0.1
Tensile Strength (Ultimate)0.32 MPa0.05 ksi
Yield Strength (0.2% offset)0.3 MPa0.04 ksi
Elongation at Break1.8%
Compressive Strength0.16 MPa0.02 ksi
Compressive Modulus0.01 GPa0 Msi
Flexural Strength0.25 MPa0.04 ksi
Flexural Modulus0.01 GPa0 Msi
Shear Strength0.16 MPa0.02 ksi
Compression Set (22 h, 70 °C)3%

Thermal9

JIS A9511 EPS 1GO is rated for continuous service to 80°C (176 °F). It conducts heat at 0.03 W/m·K (0.0196 BTU/hr·ft·°F), worse than 94% of polymer grades. Thermal expansion is 65 µm/m·K (36.1 µin/in·°F).

Thermal Conductivity0.03 W/m·K0.02 BTU/hr·ft·°F
Specific Heat Capacity1,400 J/kg·K0.33 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)65 µm/m·K36.1 µin/in·°F
Max Service Temperature (continuous)80°C176 °F
Min Service Temperature-80°C-112 °F
Vicat Softening Point (B50)98°C208 °F
Flammability (UL 94)Non-FR bead foam burns readily (≈HBF); building-grade JIS A9511 boards use flame-retarded beads and pass the standard's self-extinguishing test
Limiting Oxygen Index18%
Max Service Temperature (short-term)85°C185 °F

Electrical4

JIS A9511 EPS 1GO has an electrical resistivity of 1×10¹⁴ Ω·m.

Electrical Resistivity1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
Dielectric Constant (1 MHz)1.04
Dissipation Factor (1 MHz)2×10⁻⁴
Volume Resistivity1×10¹⁶ Ω·cm

Chemical & Environmental3

Corrosion resistance is very good (80/100), worse than 52% of polymer grades. UV resistance is poor.

Corrosion ResistanceVery good80/100
UV / Weathering ResistancePoor15/100
Chemical Resistance SummaryGood against water, salt solutions, dilute acids, alkalis and cement; attacked/dissolved by aromatic and chlorinated solvents, ketones, esters, gasoline, tar and solvent-based adhesives — use water-based or EPS-safe adhesives.

Sustainability4

Producing a kilogram of JIS A9511 EPS 1GO takes about 105 MJ of energy and emits 3.6 kg of CO₂ — more than 54% of polymer grades. Typical recycled content is 5%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)3.6 kg CO₂/kg
Embodied Water165 L/kg19.8 gal/lb
Typical Recycled Content5%

Manufacturability5

JIS A9511 EPS 1GO's machinability is excellent (88/100, better than 92% of polymer grades); weldability poor (30/100); formability poor (20/100).

MachinabilityExcellent88/100
WeldabilityPoor30/100
Formability (cold)Poor20/100
Mold Shrinkage0.4%
Mold Temperature (typ.)115°C239 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with JIS A9511 EPS 1GO

Is JIS A9511 EPS easy to machine?

Cut with hot wire, band saw or sharp blade; avoid high-speed routing which melts and generates static-clinging dust — vacuum extraction recommended.

Can JIS A9511 EPS be welded?

Not weldable in the conventional sense; blocks are joined by hot-plate/steam fusion, EPS-safe (water-based or PU) adhesive, or mechanical toggles.

Can JIS A9511 EPS be formed, bent or molded?

Pre-expand beads with steam, age, then shape-mould in a steam chest at ~0.6–1.0 bar (105–125 °C); allow 0.3–0.7 % shrinkage and 24 h+ drying/curing before machining.

What surface finishes work on JIS A9511 EPS?

Coat with cement-based render, water-based paint or facing boards; solvent paints, hot bitumen and PVC plasticisers attack the foam, and UV exposure requires a protective layer.

JIS A9511 EPS chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
pentane (blowing agent, residual)4–7 % in unexpanded bead; mostly lost during ageing0.2 – 41
flame retardant (polymeric brominated, PFR / building grades only (HBCD phased out)0.3 – 1.50.8
graphitespecial grade / grey EPS only, IR-blocking additive0.5 – 32
nucleating & coating agents (talc, stear0.1 – 10.4
polystyrene (PS homopolymer)expandable polystyrene bead matrix≥ 90 (balance)—

JIS A9511 EPS 1GO — frequently asked

What is JIS A9511 EPS 1GO used for?

JIS A9511 EPS 1GO is typically used for building thermal insulation, roof and floor insulation and packaging. In short: lowest-cost styrenic insulation; shape-mouldable EPS; JIS grade 1-4 range.

What is the yield strength of JIS A9511 EPS 1GO?

JIS A9511 EPS 1GO has a typical yield strength of 0.3 MPa (0.0435 ksi) and a tensile strength of 0.32 MPa (0.0464 ksi) — weaker than 97% of polymer grades. Strength varies by condition: see the 6 listed tempers.

Is JIS A9511 EPS 1GO easy to machine?

Yes — machinability is rated excellent (88/100, better than 92% of polymer grades). Cut with hot wire, band saw or sharp blade; avoid high-speed routing which melts and generates static-clinging dust — vacuum extraction recommended.

Can JIS A9511 EPS 1GO be welded?

Not readily — weldability is rated poor (30/100). Not weldable in the conventional sense; blocks are joined by hot-plate/steam fusion, EPS-safe (water-based or PU) adhesive, or mechanical toggles.

What surface finishes work on JIS A9511 EPS 1GO?

Coat with cement-based render, water-based paint or facing boards; solvent paints, hot bitumen and PVC plasticisers attack the foam, and UV exposure requires a protective layer.

Can JIS A9511 EPS 1GO be formed, bent or molded?

Pre-expand beads with steam, age, then shape-mould in a steam chest at ~0.6–1.0 bar (105–125 °C); allow 0.3–0.7 % shrinkage and 24 h+ drying/curing before machining.

What is the maximum service temperature of JIS A9511 EPS 1GO?

JIS A9511 EPS 1GO is rated for continuous use to about 80°C (176 °F), and briefly to 85°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between JIS A9511 EPS 3GO and JIS A9511 EPS 1GO?

3GO is the default condition — default choice for general wall/ceiling insulation and packaging where loads are light. 1GO: choose for load-bearing insulation: under-slab, roof deck, lightweight fill blocks. Yield strength is 0.18 MPa in 3GO versus 0.3 MPa in 1GO.

Sources

  1. JIS A9511 (rigid foamed plastics thermal insulation) (2009)
  2. EPS (EPS board properties by grade) (2020)
  3. EN 13163 Thermal insulation products — factory made EPS — CEN (2016)
  4. Engineered Materials Handbook Vol.2: Engineering Plastics (polystyrene foams) — ASM International (1988)
  5. CES / Granta EduPack material data — rigid polymer foam (EPS) — Ansys Granta (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.