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Nickel 205-CD (Cold drawn)

Supply condition

UNS N02205

Pick when straightness, close diameter tolerance and higher yield strength are needed in lead wire, side rods and pins.

High cost $$$$

Values for the CD condition

Other Nickel 205 tempers and conditions

Nickel 205 is listed in 4 conditions; see the grade overview at Nickel 205.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNDefault
Annealed
Standard stocked condition for deep drawing, stamping and lead-wire forming of electron-tube components.1454404595 HB—
Hot rolled
Pick for larger-section bar and rod where the mill supplies as-hot-worked stock for subsequent machining.20050040110 HB19 % IACS
CDThis page
Cold drawn
Pick when straightness, close diameter tolerance and higher yield strength are needed in lead wire, side rods and pins.52062015175 HB18.5 % IACS
Hardened
Pick for stiff flat springs, grid side rods and stamped parts that must hold shape without further heat treatment.690760520 HRC18 % IACS

What is Nickel 205-CD?

Nickel 205-CD is Nickel 205 supplied in the CD condition — pick when straightness, close diameter tolerance and higher yield strength are needed in lead wire, side rods and pins. Nickel 205-CD has a yield strength of 520 MPa (75.4 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 76% of nickel alloy grades. Elongation at break is 15% and the elastic modulus is 207 GPa (30 Msi). Nickel 205-CD has a density of 8.89 g/cm³ (0.321 lb/in³), heavier than 88% of nickel alloy grades. It melts at 1,435°C (2,615 °F). ANN is the default condition FabDigit quotes; CD is available on request or by drawing note.

Advantages

  • High electrical conductivity — 18.5 % IACS, better than 98% of nickel alloy grades
  • Easy to machine — 40/100, better than 98% of nickel alloy grades
  • Conducts heat well — 69 W/m·K (39.9 BTU/hr·ft·°F), better than 97% of nickel alloy grades
  • Polishes to a fine finish — 80/100, better than 97% of nickel alloy grades
  • High strength — 520 MPa (75.4 ksi), better than 76% of nickel alloy grades

Limitations

  • Limited service temperature — 300°C (572 °F), worse than 99% of nickel alloy grades
  • Limited ductility — 15%, worse than 81% of nickel alloy grades

Nickel 205-CD properties

Typical room-temperature values for Nickel 205-CD; 20 are specific to this condition. Other listed values are Nickel 205 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

Nickel 205-CD has a density of 8.89 g/cm³ (0.321 lb/in³), heavier than 88% of nickel alloy grades. It melts at 1,435°C (2,615 °F).

Density8.89 g/cm³0.32 lb/in³
Melting Point (Solidus)1,435°C2,615 °F
Liquidus Temperature1,446°C2,635 °F

Mechanical14

Nickel 205-CD has a yield strength of 520 MPa (75.4 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 76% of nickel alloy grades. Elongation at break is 15% and the elastic modulus is 207 GPa (30 Msi).

Elastic (Young's) Modulus207 GPa30 Msi
Shear Modulus76 GPa11 Msi
Bulk Modulus180 GPa26.1 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)520 MPa75.4 ksi
Elongation at Break15%
Reduction in Area45%
Shear Strength400 MPa58 ksi
Fatigue Strength (Endurance Limit)275 MPa39.9 ksi
Charpy V-Notch Impact (RT)120 J88.5 ft·lbf
Hardness, Brinell175 HB
Hardness, Rockwell B88 HRB
Hardness, Vickers185 HV

Thermal6

Nickel 205-CD is rated for continuous service to 300°C (572 °F). It conducts heat at 69 W/m·K (39.9 BTU/hr·ft·°F), better than 97% of nickel alloy grades. Thermal expansion is 13.3 µm/m·K (7.39 µin/in·°F).

Thermal Conductivity69 W/m·K39.9 BTU/hr·ft·°F
Specific Heat Capacity456 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13.3 µm/m·K7.4 µin/in·°F
Latent Heat of Fusion297 J/g128 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-250°C-418 °F

Electrical3

Nickel 205-CD conducts electricity at 18.5 % IACS, better than 98% of nickel alloy grades.

Electrical Conductivity18.5 % IACS
Electrical Resistivity9.3×10⁻⁸ Ω·m3.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is very good (70/100), worse than 77% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceVery good70/100
Chemical Resistance SummaryExcellent in caustic soda and dry halogens; good in neutral/alkaline salts, seawater and organic acids; attacked by oxidizing acids (nitric, ferric/cupric chloride) and by ammonia with oxygen; sulfur-bearing atmospheres above 315 °C cause embrittlement.

Sustainability4

Producing a kilogram of Nickel 205-CD takes about 165 MJ of energy and emits 13 kg of CO₂ — more than 54% of nickel alloy grades. Typical recycled content is 20%.

Embodied Energy (primary production)165 MJ/kg70,937 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water320 L/kg38.3 gal/lb
Typical Recycled Content20%

Manufacturability8

Nickel 205-CD's machinability is fair (40/100, better than 98% of nickel alloy grades); weldability very good (78/100); formability good (55/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityVery good78/100
Formability (cold)Good55/100
CastabilityFair35/100
Brazeability / SolderabilityVery good80/100
PolishabilityVery good80/100
Anodizing Responsen/a — nickel is not anodized; use electroplating (Au, Ag, Cu) or blackening/oxidizing treatments for emissive tube parts

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Nickel 205-CD

Is Nickel 205 easy to machine?

Gummy and work-hardening — use positive-rake sharp carbide, heavy feed, low-to-moderate speed (25–40 m/min), rigid setups and sulfur-free (chlorinated or synthetic) coolant to avoid contaminating vacuum parts.

Can Nickel 205 be welded?

Readily GTAW/resistance/laser welded and spot welded with Nickel 61 (ERNi-1) filler or autogenously; keep joints free of sulfur, lead and grease, and avoid oxidizing flames in gas welding.

Can Nickel 205 be formed, bent or molded?

Excellent cold formability in the annealed temper — deep draws, spins and multi-slide stamps well; anneal at 700–870 °C between severe draws and expect ~25–30 % higher press loads than for mild steel.

What surface finishes work on Nickel 205?

Not anodizable; parts are typically hydrogen-fired bright, electroplated (Cu, Ag, Au) for brazing/conductivity, or carbon-blackened/oxidized for high thermal emissivity in tube anodes.

Nickel 205 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C≤ 0.150.08
Mn≤ 0.350.2
Fe≤ 0.20.1
Skept very low for hydrogen firing≤ 0.010
Si≤ 0.150.05
Cu≤ 0.150.05
Tideoxidizer / grain control0.01 – 0.050.03
Mgdistinguishes 205 from Nickel 2000.01 – 0.080.04
Ninickel plus cobalt≥ 99 (balance)—

Nickel 205-CD — frequently asked

What is Nickel 205-CD used for?

Nickel 205-CD is typically used for electron tube components, lead wires, cathodes and electronic parts. In short: sulfur-free tube-grade nickel; excellent deep-draw formability; vacuum-clean lead wire stock.

What is the yield strength of Nickel 205-CD?

Nickel 205-CD has a typical yield strength of 520 MPa (75.4 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 76% of nickel alloy grades. Strength varies by condition: see the 4 listed tempers.

Is Nickel 205-CD easy to machine?

Not especially — machinability is rated fair (40/100, better than 98% of nickel alloy grades). Gummy and work-hardening — use positive-rake sharp carbide, heavy feed, low-to-moderate speed (25–40 m/min), rigid setups and sulfur-free (chlorinated or synthetic) coolant to avoid contaminating vacuum parts.

Can Nickel 205-CD be welded?

Yes — weldability is rated very good (78/100). Readily GTAW/resistance/laser welded and spot welded with Nickel 61 (ERNi-1) filler or autogenously; keep joints free of sulfur, lead and grease, and avoid oxidizing flames in gas welding.

What surface finishes work on Nickel 205-CD?

Not anodizable; parts are typically hydrogen-fired bright, electroplated (Cu, Ag, Au) for brazing/conductivity, or carbon-blackened/oxidized for high thermal emissivity in tube anodes.

Can Nickel 205-CD be formed, bent or molded?

Excellent cold formability in the annealed temper — deep draws, spins and multi-slide stamps well; anneal at 700–870 °C between severe draws and expect ~25–30 % higher press loads than for mild steel.

What is the maximum service temperature of Nickel 205-CD?

Nickel 205-CD is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Nickel 205-ANN and Nickel 205-H?

ANN is the default condition — standard stocked condition for deep drawing, stamping and lead-wire forming of electron-tube components. H: pick for stiff flat springs, grid side rods and stamped parts that must hold shape without further heat treatment. Yield strength is 145 MPa in ANN versus 690 MPa in H.

Sources

  1. Nickel 205 alloy data sheet — Special Metals Corporation (2020)
  2. ASTM B160 / B161 / B162 — Nickel Rod, Bar, Pipe, Tube and Plate, Sheet, Strip — ASTM International (2019)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Handbook Vol.13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.