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Nickel 201 vs Nickel 205

Nickel Alloy · grade comparison

Nickel 201 and Nickel 205 are both nickel alloy grades. Nickel 205 is the stronger of the two: yield strength 145 MPa (21 ksi) against 105 MPa (15.2 ksi) for Nickel 201, about 38% more; tensile strength follows at 440 MPa (63.8 ksi) vs 415 MPa (60.2 ksi). Nickel 205 is harder — 95 HB against 90 HB for Nickel 201 — which matters for wear surfaces and threads. Nickel 201 runs hotter in service (650°C vs 315°C continuous) and Nickel 201 conducts heat better (79 W/m·K vs 70 W/m·K).

Nickel 201Choose it when the part sees heat.

Nickel 205Choose it when strength drives the design, or when surface hardness matters.

Nickel 201 vs Nickel 205: properties

Nickel 201Nickel 205

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
207 GPa30 Msi

Shear Modulus

78 GPa11.3 Msi
76 GPa11 Msi

Tensile Strength (Ultimate)

415 MPa60.2 ksi
440 MPa63.8 ksi

Yield Strength (0.2% offset)

105 MPa15.2 ksi
145 MPa21 ksi

Elongation at Break

47%
45%

Shear Strength

265 MPa38.4 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

180 MPa26.1 ksi
220 MPa31.9 ksi

Charpy V-Notch Impact (RT)

250 J184 ft·lbf
200 J148 ft·lbf

Hardness, Brinell

90 HB
95 HB

Hardness, Rockwell B

45 HRB
50 HRB

Same in both: Bulk Modulus 180 GPa26.1 Msi · Poisson's Ratio 0.31 · Reduction in Area 70% · Hardness, Vickers 100 HV

Physical

Density and transition temperatures.

Same in both: Density 8.89 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,435°C2,615 °F · Liquidus Temperature 1,446°C2,635 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

79 W/m·K45.6 BTU/hr·ft·°F
70 W/m·K40.4 BTU/hr·ft·°F

Max Service Temperature (continuous)

650°C1,202 °F
315°C599 °F

Same in both: Specific Heat Capacity 456 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.3 µm/m·K7.4 µin/in·°F · Latent Heat of Fusion 297 J/g128 BTU/lb · Min Service Temperature -250°C-418 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

20 % IACS
19 % IACS

Electrical Resistivity

8.5×10⁻⁸ Ω·m3.35 µΩ·in
9.1×10⁻⁸ Ω·m3.58 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.2 V
-0.25 V

Corrosion Resistance

68 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
20%

Weldability

85 / 100
80 / 100

Brazeability / Solderability

75 / 100
80 / 100

Castability

—
35 / 100

Same in both: Formability (cold) 92 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

30%
20%

Same in both: Embodied Energy (primary production) 165 MJ/kg70,937 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

47 kN·m/kg
49 kN·m/kg

Specific Stiffness (E / density)

23.1 MN·m/kg
23.3 MN·m/kg

Modulus of Resilience

27 kJ/m³
51 kJ/m³

Thermal Diffusivity

19.5 mm²/s
17.3 mm²/s

Thermal Shock Resistance Index

12
11

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleNickel 201Nickel 205

Manufacturing and finishing

CapabilityNickel 201Nickel 205
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Nickel 201 vs Nickel 205 — frequently asked

Is Nickel 205 stronger than Nickel 201?

Yes. Nickel 205 has a typical yield strength of 145 MPa (21 ksi) against 105 MPa (15.2 ksi) for Nickel 201 — about 38% more. Tensile strength is 440 MPa (63.8 ksi) vs 415 MPa (60.2 ksi).

Which is cheaper, Nickel 201 or Nickel 205?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Nickel 201 or Nickel 205?

Nickel 201. Its weldability rates excellent (85/100) against very good (80/100) for Nickel 205.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Nickel 201 and Nickel 205 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.