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Nickel 200 vs Nickel 205

Nickel Alloy · grade comparison

Nickel 200 and Nickel 205 are both nickel alloy grades. Both yield at about 148 MPa — strength does not separate them. Nickel 200 is harder — 109 HB against 95 HB for Nickel 205 — which matters for wear surfaces and threads. On the shop floor, Nickel 200 sits in a lower cost tier (premium, $$$) than Nickel 205 (high, $$$$).

Nickel 200Choose it when surface hardness matters, or when cost is the deciding factor.

Nickel 200 vs Nickel 205: properties

Nickel 200Nickel 205

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

204 GPa29.6 Msi
207 GPa30 Msi

Shear Modulus

79 GPa11.5 Msi
76 GPa11 Msi

Tensile Strength (Ultimate)

462 MPa67 ksi
440 MPa63.8 ksi

Yield Strength (0.2% offset)

148 MPa21.5 ksi
145 MPa21 ksi

Elongation at Break

47%
45%

Shear Strength

310 MPa45 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
220 MPa31.9 ksi

Hardness, Brinell

109 HB
95 HB

Hardness, Rockwell B

55 HRB
50 HRB

Hardness, Vickers

—
100 HV

Same in both: Bulk Modulus 180 GPa26.1 Msi · Poisson's Ratio 0.31 · Reduction in Area 70% · Charpy V-Notch Impact (RT) 200 J148 ft·lbf

Physical

Density and transition temperatures.

Same in both: Density 8.89 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,435°C2,615 °F · Liquidus Temperature 1,446°C2,635 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

70.2 W/m·K40.6 BTU/hr·ft·°F
70 W/m·K40.4 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 456 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.3 µm/m·K7.4 µin/in·°F · Latent Heat of Fusion 297 J/g128 BTU/lb · Max Service Temperature (continuous) 315°C599 °F · Min Service Temperature -250°C-418 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

18 % IACS
19 % IACS

Electrical Resistivity

9.6×10⁻⁸ Ω·m3.78 µΩ·in
9.1×10⁻⁸ Ω·m3.58 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

74 / 100
70 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
20%

Weldability

85 / 100
80 / 100

Formability (cold)

90 / 100
92 / 100

Castability

40 / 100
35 / 100

Brazeability / Solderability

75 / 100
80 / 100

Same in both: Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
13 kg CO₂/kg

Typical Recycled Content

30%
20%

Same in both: Embodied Energy (primary production) 165 MJ/kg70,937 BTU/lb · Embodied Water 320 L/kg38.3 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

52 kN·m/kg
49 kN·m/kg

Specific Stiffness (E / density)

22.9 MN·m/kg
23.3 MN·m/kg

Modulus of Resilience

54 kJ/m³
51 kJ/m³

Thermal Shock Resistance Index

12
11

Same in both: Thermal Diffusivity 17.3 mm²/s

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleNickel 200Nickel 205

Manufacturing and finishing

CapabilityNickel 200Nickel 205
CNC machiningYes—
Sheet metalYes—
Default conditionO—
Relative cost$$$ Premium$$$$ High
Min. machined wall1.5 mm—
Best machined surfaceRa 1.6 µm—
ElectropolishingYes—
HVOF CoatingYes—

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Nickel 200 vs Nickel 205 — frequently asked

What is the difference between Nickel 200 and Nickel 205?

Nickel 200 and Nickel 205 are both nickel alloy grades. Both yield at about 148 MPa — strength does not separate them. Nickel 200 is harder — 109 HB against 95 HB for Nickel 205 — which matters for wear surfaces and threads.

Which is cheaper, Nickel 200 or Nickel 205?

Nickel 200 is the lower-cost material: it sits in the premium tier ($$$) while Nickel 205 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Nickel 200 or Nickel 205?

Nickel 200. Its weldability rates excellent (85/100) against very good (80/100) for Nickel 205.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Nickel 200 and Nickel 205 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.