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Nickel Alloy Ni-Span-C 902 HF+AGE

Precip hard

UNS N09902

HF+AGE = hot Finished + Solution Treated + Aged bar/forging

Hardened bar/forging condition for machined transducer bodies, load cells and mechanical resonators.

High cost $$$$

Values for the HF+AGE condition

Other Ni-Span-C 902 tempers and conditions

Ni-Span-C 902 is listed in 7 conditions; see the grade overview at Ni-Span-C 902.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNDefault
Annealed
Softest condition, supplied for deep drawing, coiling and forming of diaphragms and springs before ageing.31069045165 HB—
Hot Finished / Hot Rolled bar and forgings, unaged
As-supplied condition for larger bar and forgings that will be machined and then solution treated plus aged.4808303014 HRC1.7 % IACS
HF+AGEThis page
Hot Finished + Solution Treated + Aged bar/forging
Hardened bar/forging condition for machined transducer bodies, load cells and mechanical resonators.6551,0002231 HRC1.8 % IACS
Annealed + Aged
Standard hardened condition for formed diaphragms and bellows; gives the near-zero thermoelastic coefficient with moderate strength.6901,0352532 HRC—
Cold drawn
Mill-hardened wire, strip and bar supplied for coiling or stamping followed by a customer ageing cycle.9301,100833 HRC1.7 % IACS
Cold Drawn (≈20–40 %) + Aged
Usual finished condition for hairsprings, precision coil springs and Bourdon tubes — high strength plus flat modulus.1,2001,400841 HRC—
Heavily Cold Drawn (≈50 %) + Aged
Maximum-strength temper for fine spring wire and high-stress resonant elements; ductility is minimal.1,4001,590545 HRC1.8 % IACS

What is Ni-Span-C 902 HF+AGE?

Ni-Span-C 902 HF+AGE is Ni-Span-C 902 in the HF+AGE condition — hardened bar/forging condition for machined transducer bodies, load cells and mechanical resonators. Ni-Span-C 902 HF+AGE has a yield strength of 655 MPa (95 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 81% of nickel alloy grades. Elongation at break is 22% and the elastic modulus is 186 GPa (27 Msi). Ni-Span-C 902 HF+AGE has a density of 8.05 g/cm³ (0.291 lb/in³), lighter than 83% of nickel alloy grades. It melts at 1,425°C (2,597 °F). ANN is the default condition FabDigit quotes; HF+AGE is available on request or by drawing note.

Advantages

  • Low embodied carbon — 8 kg CO₂/kg, better than 93% of nickel alloy grades
  • High electrical conductivity — 1.8 % IACS, better than 82% of nickel alloy grades
  • High strength — 655 MPa (95 ksi), better than 81% of nickel alloy grades
  • Conducts heat well — 14.5 W/m·K (8.38 BTU/hr·ft·°F), better than 79% of nickel alloy grades

Limitations

  • Limited service temperature — 250°C (482 °F), worse than 99% of nickel alloy grades
  • Needs corrosion protection — 40/100, worse than 95% of nickel alloy grades
  • Limited formability — 20/100, worse than 75% of nickel alloy grades

Ni-Span-C 902 HF+AGE properties

Typical room-temperature values for Ni-Span-C 902 HF+AGE; 22 are specific to this condition. Other listed values are Ni-Span-C 902 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

Ni-Span-C 902 HF+AGE has a density of 8.05 g/cm³ (0.291 lb/in³), lighter than 83% of nickel alloy grades. It melts at 1,425°C (2,597 °F).

Density8.05 g/cm³0.29 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,440°C2,624 °F

Mechanical13

Ni-Span-C 902 HF+AGE has a yield strength of 655 MPa (95 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 81% of nickel alloy grades. Elongation at break is 22% and the elastic modulus is 186 GPa (27 Msi).

Elastic (Young's) Modulus186 GPa27 Msi
Shear Modulus69 GPa10 Msi
Bulk Modulus150 GPa21.8 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)1,000 MPa145 ksi
Yield Strength (0.2% offset)655 MPa95 ksi
Elongation at Break22%
Reduction in Area40%
Shear Strength650 MPa94.3 ksi
Fatigue Strength (Endurance Limit)400 MPa58 ksi
Charpy V-Notch Impact (RT)32 J23.6 ft·lbf
Hardness, Brinell300 HB
Hardness, Rockwell B85 HRB

Thermal6

Ni-Span-C 902 HF+AGE is rated for continuous service to 250°C (482 °F). It conducts heat at 14.5 W/m·K (8.38 BTU/hr·ft·°F), better than 79% of nickel alloy grades. Thermal expansion is 8 µm/m·K (4.44 µin/in·°F).

Thermal Conductivity14.5 W/m·K8.4 BTU/hr·ft·°F
Specific Heat Capacity502 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)8 µm/m·K4.4 µin/in·°F
Latent Heat of Fusion285 J/g123 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-100°C-148 °F

Electrical3

Ni-Span-C 902 HF+AGE conducts electricity at 1.8 % IACS, better than 82% of nickel alloy grades.

Electrical Conductivity1.8 % IACS
Electrical Resistivity9.6×10⁻⁷ Ω·m37.8 µΩ·in
Magnetic Responseferromagnetic at room temperature; Curie temperature ≈ 190–230 °C depending on ageing

Chemical & Environmental3

Corrosion resistance is fair (40/100), worse than 95% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.4 V
Corrosion ResistanceFair40/100
Chemical Resistance SummaryResists mild atmospheres, fresh water, steam and many organics; not stainless — will rust in salt spray, wet chlorides or dilute mineral acids, so plating or oiling is normal for exposed springs.

Sustainability4

Producing a kilogram of Ni-Span-C 902 HF+AGE takes about 115 MJ of energy and emits 8 kg of CO₂ — less than 91% of nickel alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)115 MJ/kg49,441 BTU/lb
Embodied Carbon (primary production)8 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content25%

Manufacturability8

Ni-Span-C 902 HF+AGE's machinability is poor (22/100, better than 64% of nickel alloy grades); weldability fair (40/100); formability poor (20/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)18%
WeldabilityFair40/100
Formability (cold)Poor20/100
CastabilityPoor25/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous/nickel alloy; use passivation, electroless nickel or thin gold/chromate plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Ni-Span-C 902 HF+AGE

Is Ni-Span-C 902 easy to machine?

Machine in the annealed or solution-treated state with sharp, rigid, positive-rake carbide tooling, slow speeds (~15–25 m/min) and heavy sulphurised coolant; the aged alloy is gummy and work-hardens rapidly, so grind rather than turn tight tolerances after ageing.

Can Ni-Span-C 902 be welded?

GTAW, EBW, laser and resistance welding are used with matching or Ni-Cr filler under good gas shielding; the Ti/Al content makes the alloy hot-crack and oxide sensitive, so weld in the annealed state, keep heat input low and re-solution/re-age afterwards to restore the constant modulus.

Can Ni-Span-C 902 be formed, bent or molded?

Form, coil, draw and deep-draw in the annealed temper (it work-hardens quickly, so interstage anneals at ~955–1010 °C are common); age formed parts in a fixture 4–8 h at 650–730 °C to set shape, strength and near-zero thermoelastic coefficient.

What surface finishes work on Ni-Span-C 902?

Descale in molten salt or pickle after annealing to remove tenacious Ti/Al oxide; not anodizable — protect exposed springs with passivation plus electroless nickel, thin gold or chromate/oil, and abrasive-polish or lap resonant surfaces before ageing.

Ni-Span-C 902 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
NiNi+Co41 – 43.542.25
Cr4.9 – 5.755.3
Tiprincipal hardener (γ′)2.2 – 2.752.45
Al0.3 – 0.80.55
C≤ 0.060.03
Mn≤ 0.80.4
Si≤ 10.5
Cu≤ 0.50.05
S≤ 0.040.01
P≤ 0.040.01
Febalance, ~48–50 %balance—

Ni-Span-C 902 HF+AGE — frequently asked

What is Ni-Span-C 902 HF+AGE used for?

Ni-Span-C 902 HF+AGE is typically used for precision springs, tuning forks, gyroscope flexures and seismic and pressure sensor elements. In short: constant modulus over temperature; age-hardenable spring alloy; sensor and flexure grade.

What is the yield strength of Ni-Span-C 902 HF+AGE?

Ni-Span-C 902 HF+AGE has a typical yield strength of 655 MPa (95 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 81% of nickel alloy grades. Strength varies by condition: see the 7 listed tempers.

Is Ni-Span-C 902 HF+AGE easy to machine?

Not especially — machinability is rated poor (22/100, better than 64% of nickel alloy grades). Machine in the annealed or solution-treated state with sharp, rigid, positive-rake carbide tooling, slow speeds (~15–25 m/min) and heavy sulphurised coolant; the aged alloy is gummy and work-hardens rapidly, so grind rather than turn tight tolerances after ageing.

Can Ni-Span-C 902 HF+AGE be welded?

With care — weldability is rated fair (40/100). GTAW, EBW, laser and resistance welding are used with matching or Ni-Cr filler under good gas shielding; the Ti/Al content makes the alloy hot-crack and oxide sensitive, so weld in the annealed state, keep heat input low and re-solution/re-age afterwards to restore the constant modulus.

What surface finishes work on Ni-Span-C 902 HF+AGE?

Descale in molten salt or pickle after annealing to remove tenacious Ti/Al oxide; not anodizable — protect exposed springs with passivation plus electroless nickel, thin gold or chromate/oil, and abrasive-polish or lap resonant surfaces before ageing.

Can Ni-Span-C 902 HF+AGE be formed, bent or molded?

Form, coil, draw and deep-draw in the annealed temper (it work-hardens quickly, so interstage anneals at ~955–1010 °C are common); age formed parts in a fixture 4–8 h at 650–730 °C to set shape, strength and near-zero thermoelastic coefficient.

What is the maximum service temperature of Ni-Span-C 902 HF+AGE?

Ni-Span-C 902 HF+AGE is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Ni-Span-C 902-ANN and Ni-Span-C 902-CD?

ANN is the default condition — softest condition, supplied for deep drawing, coiling and forming of diaphragms and springs before ageing. CD: mill-hardened wire, strip and bar supplied for coiling or stamping followed by a customer ageing cycle. Yield strength is 310 MPa in ANN versus 930 MPa in CD.

Sources

  1. Ni-Span-C alloy 902 technical bulletin — Special Metals Corporation (2004)
  2. AMS 5221 / AMS 5223 / AMS 5225 — Alloy 42Ni-5Cr-2.4Ti sheet, strip, bar and wire — SAE International (2018)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (constant-modulus alloys) — ASM International (1990)
  4. ASM Specialty Handbook: Nickel, Cobalt and Their Alloys — ASM International (2000)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.