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Nickel Alloy N09777 vs Ni-Span-C 902

Nickel Alloy · grade comparison

Nickel Alloy N09777 and Ni-Span-C 902 are both nickel alloy grades. N09777 is the stronger of the two: yield strength 1,000 MPa (145 ksi) against 310 MPa (45 ksi) for Ni-Span-C 902, about 3.2 times as much; tensile strength follows at 1,275 MPa (185 ksi) vs 690 MPa (100 ksi). In exchange, Ni-Span-C 902 is the more ductile: elongation 45% versus 15% for N09777. Ni-Span-C 902 is stiffer (179 GPa vs 160 GPa) and N09777 runs hotter in service (650°C vs 200°C continuous). On the shop floor, Ni-Span-C 902 welds better (good vs fair).

N09777Choose it when strength drives the design, or when the part sees heat.

Ni-Span-C 902Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

N09777 vs Ni-Span-C 902: properties

N09777Ni-Span-C 902

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

160 GPa23.2 Msi
179 GPa26 Msi

Shear Modulus

62 GPa9 Msi
69 GPa10 Msi

Bulk Modulus

127 GPa18.4 Msi
150 GPa21.8 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

1,275 MPa185 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

1,000 MPa145 ksi
310 MPa45 ksi

Elongation at Break

15%
45%

Reduction in Area

30%
60%

Shear Strength

760 MPa110 ksi
460 MPa66.7 ksi

Fatigue Strength (Endurance Limit)

480 MPa69.6 ksi
310 MPa45 ksi

Fracture Toughness (K_IC)

70 MPa·√m63.7 ksi·√in
—

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
110 J81.1 ft·lbf

Hardness, Rockwell C

40 HRC
—

Hardness, Vickers

400 HV
—

Hardness, Brinell

—
165 HB

Hardness, Rockwell B

—
85 HRB

Physical

Density and transition temperatures.

Density

8.14 g/cm³0.29 lb/in³
8.05 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,345°C2,453 °F
1,425°C2,597 °F

Liquidus Temperature

1,425°C2,597 °F
1,440°C2,624 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

13 W/m·K7.5 BTU/hr·ft·°F
13.8 W/m·K8 BTU/hr·ft·°F

Specific Heat Capacity

435 J/kg·K0.1 BTU/lb·°F
502 J/kg·K0.12 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

7.4 µm/m·K4.1 µin/in·°F
8 µm/m·K4.4 µin/in·°F

Max Service Temperature (continuous)

650°C1,202 °F
200°C392 °F

Min Service Temperature

-196°C-321 °F
-100°C-148 °F

Same in both: Latent Heat of Fusion 285 J/g123 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

1.8 % IACS
1.7 % IACS

Electrical Resistivity

9.8×10⁻⁷ Ω·m38.6 µΩ·in
1.02×10⁻⁶ Ω·m40.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.4 V

Same in both: Corrosion Resistance 40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

13%
25%

Weldability

45 / 100
55 / 100

Formability (cold)

20 / 100
70 / 100

Castability

30 / 100
25 / 100

Brazeability / Solderability

55 / 100
45 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

230 MJ/kg98,882 BTU/lb
115 MJ/kg49,441 BTU/lb

Embodied Carbon (primary production)

17 kg CO₂/kg
8 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
300 L/kg35.9 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

157 kN·m/kg
86 kN·m/kg

Specific Stiffness (E / density)

19.7 MN·m/kg
22.2 MN·m/kg

Modulus of Resilience

3,125 kJ/m³
268 kJ/m³

Thermal Diffusivity

3.7 mm²/s
3.4 mm²/s

Thermal Shock Resistance Index

14
7

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleN09777Ni-Span-C 902

Manufacturing and finishing

CapabilityN09777Ni-Span-C 902
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

N09777 vs Ni-Span-C 902 — frequently asked

Is N09777 stronger than Ni-Span-C 902?

Yes. N09777 has a typical yield strength of 1,000 MPa (145 ksi) against 310 MPa (45 ksi) for Ni-Span-C 902 — about 3.2 times as much. Tensile strength is 1,275 MPa (185 ksi) vs 690 MPa (100 ksi).

Which is cheaper, N09777 or Ni-Span-C 902?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, N09777 or Ni-Span-C 902?

Ni-Span-C 902, by a small margin. Both rate poor for machinability — 30/100 against 22/100 for N09777; for welding the order is Ni-Span-C 902 first (good, 55/100) then N09777 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in N09777 and Ni-Span-C 902 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.