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Nickel Alloy ERNiFeCr-1 STA-954

Precip hard

UNS N07718 · ISO S Ni 7718

Standard aerospace weldment condition when fine grain size and best low-cycle fatigue/notch ductility are required.

High cost $$$$

Values for the STA-954 condition

Other ERNiFeCr-1 tempers and conditions

ERNiFeCr-1 is listed in 5 conditions; see the grade overview at ERNiFeCr-1.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed weld/deposit
Intermediate softened state used before further machining, straightening or when the assembly must be cold-formed after welding.45090042200 HB—
AWDefault
As-welded deposit
Default reported condition for the deposit: use when the joint sees only moderate stress/temperature or when PWHT is impossible.5408602824 HRC—
720 °C/8 h + FC + 620 °C/8 h (double age only)
Pick when the base metal is already solution treated and only the weld needs strengthening without re-solutioning the part.9301,1501638 HRC—
STA
Choose when creep/stress-rupture life above 600 °C and Laves-phase dissolution matter more than room-temperature strength.1,0301,2401440 HRC—
STA-954This page
STA
Standard aerospace weldment condition when fine grain size and best low-cycle fatigue/notch ductility are required.1,0801,2801542 HRC—

What is ERNiFeCr-1 STA-954?

ERNiFeCr-1 STA-954 is ERNiFeCr-1 in the STA-954 condition — standard aerospace weldment condition when fine grain size and best low-cycle fatigue/notch ductility are required. ERNiFeCr-1 STA-954 has a yield strength of 1,080 MPa (157 ksi) and a tensile strength of 1,280 MPa (186 ksi) — stronger than 98% of nickel alloy grades. Elongation at break is 15% and the elastic modulus is 204 GPa (29.6 Msi). ERNiFeCr-1 STA-954 has a density of 8.19 g/cm³ (0.296 lb/in³), lighter than 68% of nickel alloy grades. It melts at 1,260°C (2,300 °F). AW is the default condition FabDigit quotes; STA-954 is available on request or by drawing note.

Advantages

  • High strength — 1,080 MPa (157 ksi), better than 98% of nickel alloy grades

Limitations

  • Limited ductility — 15%, worse than 81% of nickel alloy grades

ERNiFeCr-1 STA-954 properties

Typical room-temperature values for ERNiFeCr-1 STA-954; 14 are specific to this condition. Other listed values are ERNiFeCr-1 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ERNiFeCr-1 STA-954 has a density of 8.19 g/cm³ (0.296 lb/in³), lighter than 68% of nickel alloy grades. It melts at 1,260°C (2,300 °F).

Density8.19 g/cm³0.3 lb/in³
Melting Point (Solidus)1,260°C2,300 °F
Liquidus Temperature1,336°C2,437 °F

Mechanical15

ERNiFeCr-1 STA-954 has a yield strength of 1,080 MPa (157 ksi) and a tensile strength of 1,280 MPa (186 ksi) — stronger than 98% of nickel alloy grades. Elongation at break is 15% and the elastic modulus is 204 GPa (29.6 Msi).

Elastic (Young's) Modulus204 GPa29.6 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,280 MPa186 ksi
Yield Strength (0.2% offset)1,080 MPa157 ksi
Elongation at Break15%
Reduction in Area22%
Shear Strength550 MPa79.8 ksi
Fatigue Strength (Endurance Limit)480 MPa69.6 ksi
Fracture Toughness (K_IC)95 MPa·√m86.5 ksi·√in
Charpy V-Notch Impact (RT)30 J22.1 ft·lbf
Hardness, Brinell390 HB
Hardness, Rockwell C42 HRC
Hardness, Vickers412 HV

Thermal6

ERNiFeCr-1 STA-954 is rated for continuous service to 650°C (1,202 °F). It conducts heat at 11.4 W/m·K (6.59 BTU/hr·ft·°F), better than 53% of nickel alloy grades. Thermal expansion is 13 µm/m·K (7.22 µin/in·°F).

Thermal Conductivity11.4 W/m·K6.6 BTU/hr·ft·°F
Specific Heat Capacity435 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13 µm/m·K7.2 µin/in·°F
Latent Heat of Fusion227 J/g97.6 BTU/lb
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-253°C-423 °F

Electrical3

ERNiFeCr-1 STA-954 conducts electricity at 1.4 % IACS, worse than 65% of nickel alloy grades.

Electrical Conductivity1.4 % IACS
Electrical Resistivity1.25×10⁻⁶ Ω·m49.2 µΩ·in
Magnetic Responsenon-magnetic (austenitic; relative permeability ≈1.001 at RT, Curie point below −110 °C)

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 51% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryGood general oxidation and aqueous corrosion resistance from Cr+Mo; resists sour gas and mild chlorides, but pitting/crevice resistance is well below Alloy 625/C-276 and it is not recommended for hot concentrated halide or strongly reducing acid service.

Sustainability4

Producing a kilogram of ERNiFeCr-1 STA-954 takes about 135 MJ of energy and emits 13 kg of CO₂ — less than 84% of nickel alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)135 MJ/kg58,040 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water220 L/kg26.4 gal/lb
Typical Recycled Content30%

Manufacturability7

ERNiFeCr-1 STA-954's machinability is poor (18/100, worse than 61% of nickel alloy grades); weldability very good (70/100); formability fair (45/100).

MachinabilityPoor18/100
Machinability Rating (AISI 1212 = 100 %)8%
WeldabilityVery good70/100
Formability (cold)Fair45/100
Brazeability / SolderabilityGood60/100
PolishabilityVery good70/100
Anodizing Responsen/a — nickel alloy; not anodized. Surfaces are typically pickled, blasted or electropolished.

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ERNiFeCr-1 STA-954

Is ERNiFeCr-1 easy to machine?

Machine in the solution-annealed state where possible; aged deposits at 40+ HRC need rigid setups, ceramic or coated carbide, low speed/heavy feed and flood coolant to avoid work hardening.

Can ERNiFeCr-1 be welded?

GTAW/GMAW/laser with 100% Ar (add 2–5% He for penetration), low heat input, interpass <150 °C to limit Laves-phase segregation and HAZ liquation cracking; keep the filler clean and dry.

Can ERNiFeCr-1 be formed, bent or molded?

Wire drawing and cold bending are done in the annealed state; cold work rapidly raises strength, so intermediate anneals are required for large deformation.

What surface finishes work on ERNiFeCr-1?

Pickle or bead-blast the weld to remove Cr/Ti oxide before aging or inspection; not anodizable — electropolish or passivate for cleanliness, and consider aluminide/thermal-barrier coatings for hot-section service.

ERNiFeCr-1 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
NiNi+Co50 – 5552.5
Cr17 – 2119
NbNb+Ta4.75 – 5.55.1
Mo2.8 – 3.33.05
Ti0.75 – 1.150.95
Al0.2 – 0.80.5
Co≤ 10.2
C≤ 0.080.04
Mn≤ 0.350.1
Si≤ 0.350.1
Cu≤ 0.30.05
P≤ 0.020.01
S≤ 0.020.01
B≤ 0.010
Febalance, typically 17–20 %balance—

ERNiFeCr-1 STA-954 — frequently asked

What is ERNiFeCr-1 STA-954 used for?

ERNiFeCr-1 STA-954 is typically used for gas turbine component repair, aerospace superalloy fabrication and 718 fastener/hardware welding. In short: alloy 718-matched filler; age-hardenable weld deposit; hot-section repair standard.

What is the yield strength of ERNiFeCr-1 STA-954?

ERNiFeCr-1 STA-954 has a typical yield strength of 1,080 MPa (157 ksi) and a tensile strength of 1,280 MPa (186 ksi) — stronger than 98% of nickel alloy grades. Strength varies by condition: see the 5 listed tempers.

Is ERNiFeCr-1 STA-954 easy to machine?

Not especially — machinability is rated poor (18/100, worse than 61% of nickel alloy grades). Machine in the solution-annealed state where possible; aged deposits at 40+ HRC need rigid setups, ceramic or coated carbide, low speed/heavy feed and flood coolant to avoid work hardening.

Can ERNiFeCr-1 STA-954 be welded?

Yes — weldability is rated very good (70/100). GTAW/GMAW/laser with 100% Ar (add 2–5% He for penetration), low heat input, interpass <150 °C to limit Laves-phase segregation and HAZ liquation cracking; keep the filler clean and dry.

What surface finishes work on ERNiFeCr-1 STA-954?

Pickle or bead-blast the weld to remove Cr/Ti oxide before aging or inspection; not anodizable — electropolish or passivate for cleanliness, and consider aluminide/thermal-barrier coatings for hot-section service.

Can ERNiFeCr-1 STA-954 be formed, bent or molded?

Wire drawing and cold bending are done in the annealed state; cold work rapidly raises strength, so intermediate anneals are required for large deformation.

What is the maximum service temperature of ERNiFeCr-1 STA-954?

ERNiFeCr-1 STA-954 is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ERNiFeCr-1-AW and ERNiFeCr-1 STA-954?

AW is the default condition — default reported condition for the deposit: use when the joint sees only moderate stress/temperature or when PWHT is impossible. STA-954: standard aerospace weldment condition when fine grain size and best low-cycle fatigue/notch ductility are required. Yield strength is 540 MPa in AW versus 1,080 MPa in STA-954.

Sources

  1. AWS A5.14/A5.14M — Nickel and Nickel-Alloy Bare Welding Electrodes and Rods — AWS (2018)
  2. AMS 5832 — Nickel Alloy Welding Wire 52.5Ni-19Cr-3.0Mo-5.1Cb-0.90Ti-0.50Al-18Fe — SAE International (2021)
  3. AMS 5662 / AMS 5664 — Alloy 718 heat treatment and properties — SAE International (2016)
  4. INCONEL alloy 718 technical bulletin — Special Metals Corporation (2007)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.