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Nickel Alloy ENi-1 vs ERNiFeCr-1

Nickel Alloy · grade comparison

Nickel Alloy ENi-1 and ERNiFeCr-1 are both nickel alloy grades. ERNiFeCr-1 is the stronger of the two: yield strength 540 MPa (78.3 ksi) against 250 MPa (36.3 ksi) for ENi-1, about 116% more; tensile strength follows at 860 MPa (125 ksi) vs 440 MPa (63.8 ksi). ERNiFeCr-1 is harder — 245 HB against 100 HB for ENi-1 — which matters for wear surfaces and threads. ERNiFeCr-1 is lighter (8.19 g/cm³ vs 8.9 g/cm³ for ENi-1) and ERNiFeCr-1 runs hotter in service (600°C vs 400°C continuous). On the shop floor, ENi-1 machines more easily (fair vs poor), ENi-1 welds better (excellent vs very good), and ENi-1 forms better (good vs fair).

ENi-1Choose it when the part is machined in volume, or when it will be welded.

ERNiFeCr-1Choose it when strength drives the design, or when surface hardness matters.

ENi-1 vs ERNiFeCr-1: properties

ENi-1ERNiFeCr-1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

76 GPa11 Msi
77 GPa11.2 Msi

Bulk Modulus

180 GPa26.1 Msi
160 GPa23.2 Msi

Poisson's Ratio

0.31
0.29

Tensile Strength (Ultimate)

440 MPa63.8 ksi
860 MPa125 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
540 MPa78.3 ksi

Elongation at Break

30%
28%

Reduction in Area

40%
38%

Compressive Strength

450 MPa65.3 ksi
—

Shear Strength

300 MPa43.5 ksi
550 MPa79.8 ksi

Fatigue Strength (Endurance Limit)

160 MPa23.2 ksi
300 MPa43.5 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

80 J59 ft·lbf
70 J51.6 ft·lbf

Hardness, Brinell

100 HB
245 HB

Hardness, Rockwell B

55 HRB
—

Hardness, Vickers

105 HV
258 HV

Hardness, Rockwell C

—
24 HRC

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi

Physical

Density and transition temperatures.

Density

8.9 g/cm³0.32 lb/in³
8.19 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,435°C2,615 °F
1,260°C2,300 °F

Liquidus Temperature

1,445°C2,633 °F
1,336°C2,437 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
11.4 W/m·K6.6 BTU/hr·ft·°F

Specific Heat Capacity

456 J/kg·K0.11 BTU/lb·°F
435 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.3 µm/m·K7.4 µin/in·°F
13 µm/m·K7.2 µin/in·°F

Latent Heat of Fusion

297 J/g128 BTU/lb
227 J/g97.6 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
600°C1,112 °F

Min Service Temperature

-196°C-321 °F
-253°C-423 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.5 % IACS
1.4 % IACS

Electrical Resistivity

2×10⁻⁷ Ω·m7.87 µΩ·in
1.25×10⁻⁶ Ω·m49.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.2 V
-0.1 V

Corrosion Resistance

72 / 100
78 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
14%

Weldability

85 / 100
70 / 100

Formability (cold)

60 / 100
45 / 100

Polishability

60 / 100
70 / 100

Same in both: Brazeability / Solderability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

130 MJ/kg55,890 BTU/lb
135 MJ/kg58,040 BTU/lb

Typical Recycled Content

25%
30%

Embodied Water

—
220 L/kg26.4 gal/lb

Same in both: Embodied Carbon (primary production) 13 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

49 kN·m/kg
105 kN·m/kg

Specific Stiffness (E / density)

22.5 MN·m/kg
24.4 MN·m/kg

Modulus of Resilience

156 kJ/m³
729 kJ/m³

Thermal Diffusivity

10.3 mm²/s
3.2 mm²/s

Thermal Shock Resistance Index

7
4

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleENi-1ERNiFeCr-1

Manufacturing and finishing

CapabilityENi-1ERNiFeCr-1
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

ENi-1 vs ERNiFeCr-1 — frequently asked

Is ERNiFeCr-1 stronger than ENi-1?

Yes. ERNiFeCr-1 has a typical yield strength of 540 MPa (78.3 ksi) against 250 MPa (36.3 ksi) for ENi-1 — about 116% more. Tensile strength is 860 MPa (125 ksi) vs 440 MPa (63.8 ksi).

Which is cheaper, ENi-1 or ERNiFeCr-1?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, ENi-1 or ERNiFeCr-1?

ENi-1. Its machinability rates fair (42/100) against poor (25/100) for ERNiFeCr-1; for welding the order is ENi-1 first (excellent, 85/100) then ERNiFeCr-1 (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ENi-1 and ERNiFeCr-1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.