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Copper Alloy C82500-M01

Finish state

UNS C82500 · ASTM B824

M01 = as sand cast

C82500 (Alloy 20C) beryllium-copper castings in the as-cast condition: moderate strength with useful ductility, retaining full response to later solution + precipitation hardening.

High cost $$$$

Values for the M01 condition

Other C82500 tempers and conditions

C82500 is listed in 5 conditions; see the grade overview at C82500.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution heat treated
Softest, toughest condition; used for rough machining, straightening or weld repair before ageing.20548025115 HB17 % IACS
M01This page
As sand cast
C82500 (Alloy 20C) beryllium-copper castings in the as-cast condition: moderate strength with useful ductility, retaining full response to later solution + precipitation hardening.26251715180 HB18 % IACS
As Cast
Pick for non-critical castings or as the supply state before machining and later age hardening.27551720160 HB18 % IACS
As-cast + aged
Economical route for large or dimensionally sensitive castings: moderate hardness gain without quench distortion.690860232 HRC20 % IACS
TF00Default
Solution heat treated and precipitation hardened
Standard supply condition for mold inserts and wear parts: maximum strength and hardness with good thermal conductivity.1,0001,105140 HRC20 % IACS

What is C82500-M01?

C82500-M01 is C82500 supplied in the M01 condition — c82500 (Alloy 20C) beryllium-copper castings in the as-cast condition: moderate strength with useful ductility, retaining full response to later solution + precipitation hardening. C82500-M01 has a yield strength of 262 MPa (38 ksi) and a tensile strength of 517 MPa (75 ksi) — stronger than 55% of copper alloy grades. Elongation at break is 15% and the elastic modulus is 124 GPa (18 Msi). C82500-M01 has a density of 8.26 g/cm³ (0.298 lb/in³), lighter than 83% of copper alloy grades. It melts at 857°C (1,575 °F). TF00 is the default condition FabDigit quotes; M01 is available on request or by drawing note.

Advantages

  • Readily welded — 60/100, better than 76% of copper alloy grades

Limitations

  • Limited service temperature — 150°C (302 °F), worse than 96% of copper alloy grades
  • Limited formability — 10/100, worse than 89% of copper alloy grades
  • High embodied carbon — 5.2 kg CO₂/kg, worse than 88% of copper alloy grades

C82500-M01 properties

Typical room-temperature values for C82500-M01; 33 are specific to this condition. Other listed values are C82500 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C82500-M01 has a density of 8.26 g/cm³ (0.298 lb/in³), lighter than 83% of copper alloy grades. It melts at 857°C (1,575 °F).

Density8.26 g/cm³0.3 lb/in³
Melting Point (Solidus)857°C1,575 °F
Liquidus Temperature999°C1,830 °F

Mechanical15

C82500-M01 has a yield strength of 262 MPa (38 ksi) and a tensile strength of 517 MPa (75 ksi) — stronger than 55% of copper alloy grades. Elongation at break is 15% and the elastic modulus is 124 GPa (18 Msi).

Elastic (Young's) Modulus124 GPa18 Msi
Shear Modulus48 GPa7 Msi
Bulk Modulus115 GPa16.7 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)517 MPa75 ksi
Yield Strength (0.2% offset)262 MPa38 ksi
Elongation at Break15%
Reduction in Area2%
Compressive Strength1,240 MPa180 ksi
Shear Strength340 MPa49.3 ksi
Fatigue Strength (Endurance Limit)170 MPa24.7 ksi
Charpy V-Notch Impact (RT)5 J3.7 ft·lbf
Hardness, Brinell180 HB
Hardness, Rockwell C40 HRC
Hardness, Vickers400 HV

Thermal6

C82500-M01 is rated for continuous service to 150°C (302 °F). It conducts heat at 100 W/m·K (57.8 BTU/hr·ft·°F), better than 54% of copper alloy grades. Thermal expansion is 17.5 µm/m·K (9.72 µin/in·°F).

Thermal Conductivity100 W/m·K57.8 BTU/hr·ft·°F
Specific Heat Capacity419 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.5 µm/m·K9.7 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-200°C-328 °F

Electrical3

C82500-M01 conducts electricity at 18 % IACS, better than 51% of copper alloy grades.

Electrical Conductivity18 % IACS
Electrical Resistivity9.6×10⁻⁸ Ω·m3.78 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (62/100), worse than 57% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.2 V
Corrosion ResistanceGood62/100
Chemical Resistance SummaryGood resistance to seawater, non-oxidising acids and industrial atmospheres; attacked by ammonia, oxidising acids and sulphur compounds.

Sustainability4

Producing a kilogram of C82500-M01 takes about 75 MJ of energy and emits 5.2 kg of CO₂ — more than 88% of copper alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)75 MJ/kg32,244 BTU/lb
Embodied Carbon (primary production)5.2 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content30%

Manufacturability8

C82500-M01's machinability is fair (35/100, better than 51% of copper alloy grades); weldability good (60/100); formability not recommended (10/100).

MachinabilityFair35/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityGood60/100
Formability (cold)Not recommended10/100
CastabilityExcellent85/100
Brazeability / SolderabilityVery good70/100
PolishabilityVery good75/100
Anodizing Responsen/a — copper alloy; use electroless Ni, hard Cr or Ni-P plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C82500-M01

Is C82500 easy to machine?

Machine with sharp carbide at moderate speed and generous flood coolant; aged material cuts like 40 HRC steel — use wet methods and local exhaust to control beryllium-bearing particulate.

Can C82500 be welded?

GTAW with matching BeCu filler and preheat works for repair, but the joint must be re-solution treated and re-aged to recover properties; fume extraction is mandatory.

Can C82500 be formed, bent or molded?

Supplied as sand/shell/investment castings with good fluidity; age hardening after rough machining minimizes distortion, and cold forming of the aged alloy is not practical.

What surface finishes work on C82500?

Polishes to a high mold finish; commonly electroless nickel or hard chrome plated for release and corrosion protection — not anodizable.

C82500 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Be1.9 – 2.152
CoCo (or Co+Ni) as grain refiner / hardener0.35 – 0.70.5
Si0.2 – 0.350.28
Fe≤ 0.25—
Al≤ 0.15—
Pb≤ 0.02—
Curemainder, ~96.5 %balance—

C82500-M01 — frequently asked

What is C82500-M01 used for?

C82500-M01 is typically used for plastic injection mold cores, die-casting dies and bearing and bushing castings. In short: hardest cast beryllium copper; mould-grade heat removal; 40 HRC after ageing.

What is the yield strength of C82500-M01?

C82500-M01 has a typical yield strength of 262 MPa (38 ksi) and a tensile strength of 517 MPa (75 ksi) — stronger than 55% of copper alloy grades. Strength varies by condition: see the 5 listed tempers.

Is C82500-M01 easy to machine?

Not especially — machinability is rated fair (35/100, better than 51% of copper alloy grades). Machine with sharp carbide at moderate speed and generous flood coolant; aged material cuts like 40 HRC steel — use wet methods and local exhaust to control beryllium-bearing particulate.

Can C82500-M01 be welded?

Yes — weldability is rated good (60/100). GTAW with matching BeCu filler and preheat works for repair, but the joint must be re-solution treated and re-aged to recover properties; fume extraction is mandatory.

What surface finishes work on C82500-M01?

Polishes to a high mold finish; commonly electroless nickel or hard chrome plated for release and corrosion protection — not anodizable.

Can C82500-M01 be formed, bent or molded?

Supplied as sand/shell/investment castings with good fluidity; age hardening after rough machining minimizes distortion, and cold forming of the aged alloy is not practical.

What is the maximum service temperature of C82500-M01?

C82500-M01 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C82500-TF00 and C82500-TB00?

TF00 is the default condition — standard supply condition for mold inserts and wear parts: maximum strength and hardness with good thermal conductivity. TB00: softest, toughest condition; used for rough machining, straightening or weld repair before ageing. Yield strength is 1,000 MPa in TF00 versus 205 MPa in TB00.

Sources

  1. ASTM B770 — Copper-Beryllium Alloy Sand Castings for General Applications — ASTM (2019)
  2. ASTM B824 — General Requirements for Copper Alloy Castings — ASTM (2021)
  3. C82500 alloy datasheet (CDA UNS listing) — Copper Development Association (copper.org) (2023)
  4. Alloy 20C cast beryllium copper — Materion Brush Performance Alloys (2022)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. ASM Handbook Vol. 15 — Casting — ASM International (2008)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.