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Copper Alloy C82500-C (As Cast)

Supply condition

UNS C82500 · ASTM B824

Pick for non-critical castings or as the supply state before machining and later age hardening.

High cost $$$$

Values for the C condition

Other C82500 tempers and conditions

C82500 is listed in 5 conditions; see the grade overview at C82500.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution heat treated
Softest, toughest condition; used for rough machining, straightening or weld repair before ageing.20548025115 HB17 % IACS
As sand cast
C82500 (Alloy 20C) beryllium-copper castings in the as-cast condition: moderate strength with useful ductility, retaining full response to later solution + precipitation hardening.26251715180 HB18 % IACS
CThis page
As Cast
Pick for non-critical castings or as the supply state before machining and later age hardening.27551720160 HB18 % IACS
As-cast + aged
Economical route for large or dimensionally sensitive castings: moderate hardness gain without quench distortion.690860232 HRC20 % IACS
TF00Default
Solution heat treated and precipitation hardened
Standard supply condition for mold inserts and wear parts: maximum strength and hardness with good thermal conductivity.1,0001,105140 HRC20 % IACS

What is C82500-C?

C82500-C is C82500 supplied in the C condition — pick for non-critical castings or as the supply state before machining and later age hardening. C82500-C has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 517 MPa (75 ksi) — stronger than 57% of copper alloy grades. Elongation at break is 20% and the elastic modulus is 128 GPa (18.6 Msi). C82500-C has a density of 8.26 g/cm³ (0.298 lb/in³), lighter than 83% of copper alloy grades. It melts at 857°C (1,575 °F). TF00 is the default condition FabDigit quotes; C is available on request or by drawing note.

Advantages

  • Polishes to a fine finish — 85/100, better than 92% of copper alloy grades

Limitations

  • High embodied carbon — 8.5 kg CO₂/kg, worse than 98% of copper alloy grades

C82500-C properties

Typical room-temperature values for C82500-C; 19 are specific to this condition. Other listed values are C82500 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C82500-C has a density of 8.26 g/cm³ (0.298 lb/in³), lighter than 83% of copper alloy grades. It melts at 857°C (1,575 °F).

Density8.26 g/cm³0.3 lb/in³
Melting Point (Solidus)857°C1,575 °F
Liquidus Temperature982°C1,800 °F

Mechanical15

C82500-C has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 517 MPa (75 ksi) — stronger than 57% of copper alloy grades. Elongation at break is 20% and the elastic modulus is 128 GPa (18.6 Msi).

Elastic (Young's) Modulus128 GPa18.6 Msi
Shear Modulus50 GPa7.3 Msi
Bulk Modulus115 GPa16.7 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)517 MPa75 ksi
Yield Strength (0.2% offset)275 MPa39.9 ksi
Elongation at Break20%
Reduction in Area20%
Compressive Strength1,240 MPa180 ksi
Shear Strength350 MPa50.8 ksi
Fatigue Strength (Endurance Limit)150 MPa21.8 ksi
Charpy V-Notch Impact (RT)18 J13.3 ft·lbf
Hardness, Brinell160 HB
Hardness, Rockwell C40 HRC
Hardness, Vickers400 HV

Thermal6

C82500-C is rated for continuous service to 200°C (392 °F). It conducts heat at 90 W/m·K (52 BTU/hr·ft·°F), better than 54% of copper alloy grades. Thermal expansion is 17 µm/m·K (9.44 µin/in·°F).

Thermal Conductivity90 W/m·K52 BTU/hr·ft·°F
Specific Heat Capacity419 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17 µm/m·K9.4 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-200°C-328 °F

Electrical3

C82500-C conducts electricity at 18 % IACS, better than 51% of copper alloy grades.

Electrical Conductivity18 % IACS
Electrical Resistivity9.6×10⁻⁸ Ω·m3.78 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (60/100), worse than 68% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceGood60/100
Chemical Resistance SummaryGood in seawater, condensate, mild non-oxidizing acids and most organics; attacked by oxidizing acids, ammonia/amines and strong oxidizers; slight surface tarnish in humid sulfur-bearing air.

Sustainability4

Producing a kilogram of C82500-C takes about 130 MJ of energy and emits 8.5 kg of CO₂ — more than 99% of copper alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)130 MJ/kg55,890 BTU/lb
Embodied Carbon (primary production)8.5 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content30%

Manufacturability8

C82500-C's machinability is poor (30/100, worse than 67% of copper alloy grades); weldability fair (50/100); formability poor (20/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityFair50/100
Formability (cold)Poor20/100
CastabilityVery good75/100
Brazeability / SolderabilityGood65/100
PolishabilityExcellent85/100
Anodizing Responsen/a — copper alloy; use electroless Ni, hard Cr or Ni-P plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C82500-C

Is C82500 easy to machine?

Machine with sharp carbide at moderate speed and generous flood coolant; aged material cuts like 40 HRC steel — use wet methods and local exhaust to control beryllium-bearing particulate.

Can C82500 be welded?

GTAW with matching BeCu filler and preheat works for repair, but the joint must be re-solution treated and re-aged to recover properties; fume extraction is mandatory.

Can C82500 be formed, bent or molded?

Supplied as sand/shell/investment castings with good fluidity; age hardening after rough machining minimizes distortion, and cold forming of the aged alloy is not practical.

What surface finishes work on C82500?

Polishes to a high mold finish; commonly electroless nickel or hard chrome plated for release and corrosion protection — not anodizable.

C82500 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Be1.9 – 2.152
CoCo (or Co+Ni) as grain refiner / hardener0.35 – 0.70.5
Si0.2 – 0.350.28
Fe≤ 0.25—
Al≤ 0.15—
Pb≤ 0.02—
Curemainder, ~96.5 %balance—

C82500-C — frequently asked

What is C82500-C used for?

C82500-C is typically used for plastic injection mold cores, die-casting dies and bearing and bushing castings. In short: hardest cast beryllium copper; mould-grade heat removal; 40 HRC after ageing.

What is the yield strength of C82500-C?

C82500-C has a typical yield strength of 275 MPa (39.9 ksi) and a tensile strength of 517 MPa (75 ksi) — stronger than 57% of copper alloy grades. Strength varies by condition: see the 5 listed tempers.

Is C82500-C easy to machine?

Not especially — machinability is rated poor (30/100, worse than 67% of copper alloy grades). Machine with sharp carbide at moderate speed and generous flood coolant; aged material cuts like 40 HRC steel — use wet methods and local exhaust to control beryllium-bearing particulate.

Can C82500-C be welded?

With care — weldability is rated fair (50/100). GTAW with matching BeCu filler and preheat works for repair, but the joint must be re-solution treated and re-aged to recover properties; fume extraction is mandatory.

What surface finishes work on C82500-C?

Polishes to a high mold finish; commonly electroless nickel or hard chrome plated for release and corrosion protection — not anodizable.

Can C82500-C be formed, bent or molded?

Supplied as sand/shell/investment castings with good fluidity; age hardening after rough machining minimizes distortion, and cold forming of the aged alloy is not practical.

What is the maximum service temperature of C82500-C?

C82500-C is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C82500-TF00 and C82500-TB00?

TF00 is the default condition — standard supply condition for mold inserts and wear parts: maximum strength and hardness with good thermal conductivity. TB00: softest, toughest condition; used for rough machining, straightening or weld repair before ageing. Yield strength is 1,000 MPa in TF00 versus 205 MPa in TB00.

Sources

  1. ASTM B770 — Copper-Beryllium Alloy Sand Castings for General Applications — ASTM (2019)
  2. ASTM B824 — General Requirements for Copper Alloy Castings — ASTM (2021)
  3. C82500 alloy datasheet (CDA UNS listing) — Copper Development Association (copper.org) (2023)
  4. Alloy 20C cast beryllium copper — Materion Brush Performance Alloys (2022)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. ASM Handbook Vol. 15 — Casting — ASM International (2008)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.