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Copper Alloy C72700-TH04

Precip hard

UNS C72700

TH04 = tD04 and precipitation hardened

Maximum-strength aged strip for highly loaded flat springs where only gentle bends are formed.

High cost $$$$

Values for the TH04 condition

Other C72700 tempers and conditions

C72700 is listed in 9 conditions; see the grade overview at C72700.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution heat treated
Softest, most formable condition; choose when deep forming or heavy coining precedes a customer spinodal age.2404803572 HRB9 % IACS
Solution heat treated and cold worked, quarter hard
Light cold work for formed parts that will be spinodal aged (to TH01) after stamping.45056015166 HB9 % IACS
Solution heat treated and cold worked, half hard
Balanced strength/bendability strip for stamped springs that receive a post-form age.550620991 HRB9 % IACS
Solution heat treated and cold worked, full hard
Hard cold-rolled strip for flat springs and contacts where only simple bends are needed before aging.680720496 HRB9 % IACS
TH01Default
TD01 and precipitation hardened
Most commonly stocked mill-hardened strip: high spring strength with usable bend formability and no post-form heat treatment.730800823 HRC11 % IACS
Mill hardened, full hard
Producer-controlled mill-hardened temper balancing formability and yield strength for connector stamping lines.790840825 HRC11 % IACS
TD02 and precipitation hardened
Higher-strength mill-hardened temper for compact contacts with moderate bend requirements.810870626 HRC11 % IACS
TH04This page
TD04 and precipitation hardened
Maximum-strength aged strip for highly loaded flat springs where only gentle bends are formed.900950429 HRC11 % IACS
Mill hardened, spring hard
Top mill-hardened strength level for miniature high-force contacts; formability is limited to gentle bends.9501,000430 HRC11 % IACS

What is C72700-TH04?

C72700-TH04 is C72700 in the TH04 condition — maximum-strength aged strip for highly loaded flat springs where only gentle bends are formed. C72700-TH04 has a yield strength of 900 MPa (131 ksi) and a tensile strength of 950 MPa (138 ksi) — stronger than 98% of copper alloy grades. Elongation at break is 4% and the elastic modulus is 132 GPa (19.1 Msi). C72700-TH04 has a density of 8.86 g/cm³ (0.32 lb/in³), heavier than 68% of copper alloy grades. It melts at 1,060°C (1,940 °F). TH01 is the default condition FabDigit quotes; TH04 is available on request or by drawing note.

Advantages

  • High strength — 900 MPa (131 ksi), better than 98% of copper alloy grades
  • Stiff — 132 GPa (19.1 Msi), better than 93% of copper alloy grades
  • Good corrosion resistance — 72/100, better than 84% of copper alloy grades

Limitations

  • Limited ductility — 4%, worse than 96% of copper alloy grades
  • Poor heat conductor — 33 W/m·K (19.1 BTU/hr·ft·°F), worse than 89% of copper alloy grades
  • High embodied carbon — 4.8 kg CO₂/kg, worse than 84% of copper alloy grades

C72700-TH04 properties

Typical room-temperature values for C72700-TH04; 22 are specific to this condition. Other listed values are C72700 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C72700-TH04 has a density of 8.86 g/cm³ (0.32 lb/in³), heavier than 68% of copper alloy grades. It melts at 1,060°C (1,940 °F).

Density8.86 g/cm³0.32 lb/in³
Melting Point (Solidus)1,060°C1,940 °F
Liquidus Temperature1,120°C2,048 °F

Mechanical12

C72700-TH04 has a yield strength of 900 MPa (131 ksi) and a tensile strength of 950 MPa (138 ksi) — stronger than 98% of copper alloy grades. Elongation at break is 4% and the elastic modulus is 132 GPa (19.1 Msi).

Elastic (Young's) Modulus132 GPa19.1 Msi
Shear Modulus50 GPa7.3 Msi
Bulk Modulus125 GPa18.1 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)950 MPa138 ksi
Yield Strength (0.2% offset)900 MPa131 ksi
Elongation at Break4%
Shear Strength570 MPa82.7 ksi
Fatigue Strength (Endurance Limit)340 MPa49.3 ksi
Hardness, Rockwell B98 HRB
Hardness, Rockwell C29 HRC
Hardness, Vickers290 HV

Thermal6

C72700-TH04 is rated for continuous service to 200°C (392 °F). It conducts heat at 33 W/m·K (19.1 BTU/hr·ft·°F), worse than 89% of copper alloy grades. Thermal expansion is 16.5 µm/m·K (9.17 µin/in·°F).

Thermal Conductivity33 W/m·K19.1 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.5 µm/m·K9.2 µin/in·°F
Latent Heat of Fusion200 J/g86 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-200°C-328 °F

Electrical3

C72700-TH04 conducts electricity at 11 % IACS, worse than 68% of copper alloy grades.

Electrical Conductivity11 % IACS
Electrical Resistivity1.57×10⁻⁷ Ω·m6.18 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), better than 84% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryGood resistance to seawater, brines, drilling fluids and mildly sour service; resists stress-corrosion cracking in ammonia far better than brasses; attacked by oxidizing acids, ferric/ammoniacal solutions and sulfides at high concentration.

Sustainability4

Producing a kilogram of C72700-TH04 takes about 68 MJ of energy and emits 4.8 kg of CO₂ — more than 83% of copper alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)68 MJ/kg29,235 BTU/lb
Embodied Carbon (primary production)4.8 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content25%

Manufacturability7

C72700-TH04's machinability is poor (32/100, worse than 57% of copper alloy grades); weldability poor (32/100); formability poor (25/100).

MachinabilityPoor32/100
Machinability Rating (AISI 1212 = 100 %)22%
WeldabilityPoor32/100
Formability (cold)Poor25/100
Brazeability / SolderabilityVery good70/100
PolishabilityVery good80/100
Anodizing Responsen/a — copper alloy; use tin, nickel, silver or gold plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C72700-TH04

Is C72700 easy to machine?

Machines like a tough Cu-Ni: ~20 % of free-cutting brass, use sharp carbide, positive rake, generous coolant and heavier feeds to avoid work hardening; aged tempers cut with better chip control than annealed.

Can C72700 be welded?

Resistance and laser welding are practical; fusion welding softens the aged spinodal structure in the HAZ, so join before aging or accept local strength loss — solders and silver brazes wet the alloy well.

Can C72700 be formed, bent or molded?

Form in TB00/TD01 for deep or tight bends then spinodal age (typically ~350–400 °C, several hours) for peak strength; mill-hardened TH/TM tempers allow only moderate bends, mostly good-way.

What surface finishes work on C72700?

Not anodizable — plate with Ni underlayer plus Sn, Ag or Au for contacts; takes a bright polish and forms a stable dull-bronze oxide in service.

C72700 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Ni8.5 – 9.59
Sn5.5 – 6.56
Mndeoxidizer/grain control0.05 – 0.30.15
Mg≤ 0.15—
Nbmax, grain refiner≤ 0.1—
Fe≤ 0.5—
Zn≤ 0.5—
Pb≤ 0.02—
Curemainder, nominally ~84 %balance—

C72700-TH04 — frequently asked

What is C72700-TH04 used for?

C72700-TH04 is typically used for high-reliability connectors, springs and electronic contacts. In short: spinodal-hardened Cu-Ni-Sn; stronger than C72500; beryllium-free contact alloy.

What is the yield strength of C72700-TH04?

C72700-TH04 has a typical yield strength of 900 MPa (131 ksi) and a tensile strength of 950 MPa (138 ksi) — stronger than 98% of copper alloy grades. Strength varies by condition: see the 9 listed tempers.

Is C72700-TH04 easy to machine?

Not especially — machinability is rated poor (32/100, worse than 57% of copper alloy grades). Machines like a tough Cu-Ni: ~20 % of free-cutting brass, use sharp carbide, positive rake, generous coolant and heavier feeds to avoid work hardening; aged tempers cut with better chip control than annealed.

Can C72700-TH04 be welded?

Not readily — weldability is rated poor (32/100). Resistance and laser welding are practical; fusion welding softens the aged spinodal structure in the HAZ, so join before aging or accept local strength loss — solders and silver brazes wet the alloy well.

What surface finishes work on C72700-TH04?

Not anodizable — plate with Ni underlayer plus Sn, Ag or Au for contacts; takes a bright polish and forms a stable dull-bronze oxide in service.

Can C72700-TH04 be formed, bent or molded?

Form in TB00/TD01 for deep or tight bends then spinodal age (typically ~350–400 °C, several hours) for peak strength; mill-hardened TH/TM tempers allow only moderate bends, mostly good-way.

What is the maximum service temperature of C72700-TH04?

C72700-TH04 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C72700-TH01 and C72700-TB00?

TH01 is the default condition — most commonly stocked mill-hardened strip: high spring strength with usable bend formability and no post-form heat treatment. TB00: softest, most formable condition; choose when deep forming or heavy coining precedes a customer spinodal age. Yield strength is 730 MPa in TH01 versus 240 MPa in TB00.

Sources

  1. ASTM B740 — Copper-Nickel-Tin Spinodal Alloy Strip — ASTM International (2020)
  2. CDA Standard Designations for Wrought Copper Alloys (C72700) — Copper Development Association (2023)
  3. BrushForm 725 / Cu-9Ni-6Sn strip data — Materion (2022)
  4. ASM Handbook Vol. 2 — Properties of Copper and Copper Alloys — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.