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Copper Alloy C63600-O61

Heat-treated state · default condition

UNS C63600 · ASTM B150

O61 = annealed

Softest condition — pick for deep cold heading, severe upsetting or maximum ductility.

High cost $$$$

Values for the O61 condition

Other C63600 tempers and conditions

C63600 is listed in 6 conditions; see the grade overview at C63600.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
O61DefaultThis page
Annealed
Softest condition — pick for deep cold heading, severe upsetting or maximum ductility.17041545105 HB9.5 % IACS
As hot extruded
As-extruded larger diameters before drawing — economical stock for machined parts and forging blanks.18542040108 HB9.5 % IACS
1/8 hard
Light draw for straight, sizeable rod that still cold-heads well — common fastener stock.27545035130 HB—
Quarter hard
Quarter-hard rod/wire for higher proof strength fasteners and shafts with moderate remaining ductility.38048525145 HB—
Half hard
Half-hard drawn rod/wire when higher strength and better chip control matter more than bending ductility.45055015170 HB—
Full hard
Hard-drawn wire and small rod for springs, screens and high-strength fastener blanks.5506408200 HB—

What is C63600-O61?

C63600-O61 is C63600 heat treated to O61 — softest condition — pick for deep cold heading, severe upsetting or maximum ductility. C63600-O61 has a yield strength of 170 MPa (24.7 ksi) and a tensile strength of 415 MPa (60.2 ksi) — weaker than 62% of copper alloy grades. Elongation at break is 45% and the elastic modulus is 117 GPa (17 Msi). C63600-O61 has a density of 8.3 g/cm³ (0.3 lb/in³), lighter than 80% of copper alloy grades. It melts at 1,027°C (1,881 °F).

Advantages

  • Ductile — tolerates forming and impact — 45%, better than 91% of copper alloy grades
  • Forms and bends easily — 90/100, better than 89% of copper alloy grades
  • High service temperature — 300°C (572 °F), better than 85% of copper alloy grades
  • Readily welded — 70/100, better than 85% of copper alloy grades
  • Good corrosion resistance — 72/100, better than 84% of copper alloy grades

Limitations

  • Poor heat conductor — 45 W/m·K (26 BTU/hr·ft·°F), worse than 76% of copper alloy grades
  • Low electrical conductivity — 9.5 % IACS, worse than 76% of copper alloy grades

C63600-O61 properties

Typical room-temperature values for C63600-O61; 14 are specific to this condition. Other listed values are C63600 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C63600-O61 has a density of 8.3 g/cm³ (0.3 lb/in³), lighter than 80% of copper alloy grades. It melts at 1,027°C (1,881 °F).

Density8.3 g/cm³0.3 lb/in³
Melting Point (Solidus)1,027°C1,881 °F
Liquidus Temperature1,054°C1,929 °F

Mechanical13

C63600-O61 has a yield strength of 170 MPa (24.7 ksi) and a tensile strength of 415 MPa (60.2 ksi) — weaker than 62% of copper alloy grades. Elongation at break is 45% and the elastic modulus is 117 GPa (17 Msi).

Elastic (Young's) Modulus117 GPa17 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus125 GPa18.1 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)415 MPa60.2 ksi
Yield Strength (0.2% offset)170 MPa24.7 ksi
Elongation at Break45%
Reduction in Area55%
Shear Strength250 MPa36.3 ksi
Fatigue Strength (Endurance Limit)165 MPa23.9 ksi
Charpy V-Notch Impact (RT)60 J44.3 ft·lbf
Hardness, Brinell105 HB
Hardness, Rockwell B60 HRB

Thermal6

C63600-O61 is rated for continuous service to 300°C (572 °F). It conducts heat at 45 W/m·K (26 BTU/hr·ft·°F), worse than 76% of copper alloy grades. Thermal expansion is 16.7 µm/m·K (9.28 µin/in·°F).

Thermal Conductivity45 W/m·K26 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.7 µm/m·K9.3 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-196°C-321 °F

Electrical3

C63600-O61 conducts electricity at 9.5 % IACS, worse than 76% of copper alloy grades.

Electrical Conductivity9.5 % IACS
Electrical Resistivity1.92×10⁻⁷ Ω·m7.56 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), better than 84% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryGood in seawater, brackish water, mild acids and non-oxidising salts; protective Al-rich oxide resists impingement and dezincification. Attacked by ammonia/amines (stress corrosion), oxidising acids (nitric), ferric/mercury salts and moist sulphur compounds.

Sustainability4

Producing a kilogram of C63600-O61 takes about 62 MJ of energy and emits 3.8 kg of CO₂ — more than 76% of copper alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)62 MJ/kg26,655 BTU/lb
Embodied Carbon (primary production)3.8 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content40%

Manufacturability8

C63600-O61's machinability is fair (35/100, better than 51% of copper alloy grades); weldability very good (70/100); formability excellent (90/100).

MachinabilityFair35/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityVery good70/100
Formability (cold)Excellent90/100
CastabilityFair45/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper alloy; use passivation, chromate-free conversion or clear lacquer instead

Common Calculations5

Specific Strength (UTS / density)calculated50 kN·m/kg
Specific Stiffness (E / density)calculated14.1 MN·m/kg
Modulus of Resiliencecalculated124 kJ/m³
Thermal Diffusivitycalculated14.4 mm²/s
Thermal Shock Resistance Indexcalculated10

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C63600-O61

Is C63600 easy to machine?

Rated ~40 % of free-cutting brass — use sharp positive-rake carbide, rigid setups, generous coolant and avoid dwelling; chips are stringy in the annealed temper, so prefer H01/H02 for screw-machine work.

Can C63600 be welded?

Readily GTAW/GMAW welded with aluminium-bronze filler (ERCuAl-A2) under argon; clean the tenacious Al oxide immediately before welding and keep interpass temperature low.

Can C63600 be formed, bent or molded?

Excellent cold-heading, upsetting and thread-rolling alloy in O61/H00; anneal around 600–650 °C with rapid cool if multiple heavy draws are needed.

What surface finishes work on C63600?

Not anodisable; take a bright golden polish, and use abrasive/chemical de-oxidation before plating, soldering or lacquering to break the aluminium oxide film.

C63600 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al3 – 43.5
Si0.7 – 1.31
Fe≤ 0.15—
Zn≤ 0.15—
Pb≤ 0.05—
CuCu + Ag, remainder≥ 95 (balance)—

C63600-O61 — frequently asked

What is C63600-O61 used for?

C63600-O61 is typically used for electrical connectors, corrosion-resistant fasteners and marine fittings. In short: best cold-heading aluminum bronze; moderate strength, good conductivity; corrosion-resistant fastener stock.

What is the yield strength of C63600-O61?

C63600-O61 has a typical yield strength of 170 MPa (24.7 ksi) and a tensile strength of 415 MPa (60.2 ksi) — weaker than 62% of copper alloy grades. Strength varies by condition: see the 6 listed tempers.

Is C63600-O61 easy to machine?

Not especially — machinability is rated fair (35/100, better than 51% of copper alloy grades). Rated ~40 % of free-cutting brass — use sharp positive-rake carbide, rigid setups, generous coolant and avoid dwelling; chips are stringy in the annealed temper, so prefer H01/H02 for screw-machine work.

Can C63600-O61 be welded?

Yes — weldability is rated very good (70/100). Readily GTAW/GMAW welded with aluminium-bronze filler (ERCuAl-A2) under argon; clean the tenacious Al oxide immediately before welding and keep interpass temperature low.

What surface finishes work on C63600-O61?

Not anodisable; take a bright golden polish, and use abrasive/chemical de-oxidation before plating, soldering or lacquering to break the aluminium oxide film.

Can C63600-O61 be formed, bent or molded?

Excellent cold-heading, upsetting and thread-rolling alloy in O61/H00; anneal around 600–650 °C with rapid cool if multiple heavy draws are needed.

What is the maximum service temperature of C63600-O61?

C63600-O61 is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C63600-O61 and C63600-H04?

O61 is the default condition — softest condition — pick for deep cold heading, severe upsetting or maximum ductility. H04: hard-drawn wire and small rod for springs, screens and high-strength fastener blanks. Yield strength is 170 MPa in O61 versus 550 MPa in H04.

Sources

  1. ASTM B150/B150M — Aluminum Bronze Rod, Bar and Shapes — ASTM International (2019)
  2. CDA Alloy Datasheet C63600 (UNS) — Copper Development Association (2023)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: Materials (copper alloys in seawater) — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.