FabDigitFabDigit

Kevlar 149 UD-EP

Matrix

UD-EP = unidirectional Kevlar 149 / epoxy laminate

Pick when maximum specific tensile stiffness along one axis is required and compression loads are low.

High cost $$$$

Values for the UD-EP condition

Other Kevlar 149 grades and fills

Kevlar 149 is listed in 2 conditions; see the grade overview at Kevlar 149.

Compare all 2 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Woven Kevlar 149 fabric / epoxy laminate
Pick for panels, radomes and impact-tolerant shells needing balanced biaxial stiffness and high damage tolerance.—6201.8—
UD-EPThis page
Unidirectional Kevlar 149 / epoxy laminate
Pick when maximum specific tensile stiffness along one axis is required and compression loads are low.—1,7501.6—

What is Kevlar 149 UD-EP?

Kevlar 149 UD-EP is Kevlar 149 in the UD-EP condition — pick when maximum specific tensile stiffness along one axis is required and compression loads are low. Kevlar 149 UD-EP has a tensile strength of 1,750 MPa (254 ksi), stronger than 76% of composite grades. Elongation at break is 1.6% and the elastic modulus is 105 GPa (15.2 Msi). Kevlar 149 UD-EP has a density of 1.37 g/cm³ (0.0495 lb/in³), lighter than 67% of composite grades. Its glass-transition temperature is 360°C (680 °F).

Limitations

  • Poor heat conductor — 0.05 W/m·K (0.0289 BTU/hr·ft·°F), worse than 87% of composite grades
  • Degrades in UV without stabilisers — 25/100, worse than 86% of composite grades
  • Limited service temperature — 120°C (248 °F), worse than 78% of composite grades
  • Hard to polish — 25/100, worse than 76% of composite grades

Kevlar 149 UD-EP properties

Typical room-temperature values for Kevlar 149 UD-EP; 13 are specific to this condition. Other listed values are Kevlar 149 reference data and may not represent this condition. Bars are the position among composite grades.

Physical4

Kevlar 149 UD-EP has a density of 1.37 g/cm³ (0.0495 lb/in³), lighter than 67% of composite grades. Its glass-transition temperature is 360°C (680 °F).

Density1.37 g/cm³0.05 lb/in³
Glass Transition (Tg)360°C680 °F
Water Absorption (24 h)1%
Water Absorption (Saturation)1.5%

Mechanical6

Kevlar 149 UD-EP has a tensile strength of 1,750 MPa (254 ksi), stronger than 76% of composite grades. Elongation at break is 1.6% and the elastic modulus is 105 GPa (15.2 Msi).

Elastic (Young's) Modulus105 GPa15.2 Msi
Shear Modulus2 GPa0.29 Msi
Poisson's Ratio0.36
Tensile Strength (Ultimate)1,750 MPa254 ksi
Elongation at Break1.6%
Compressive Strength210 MPa30.5 ksi

Thermal8

Kevlar 149 UD-EP is rated for continuous service to 120°C (248 °F). It conducts heat at 0.05 W/m·K (0.0289 BTU/hr·ft·°F), worse than 87% of composite grades. Thermal expansion is -3 µm/m·K (-1.67 µin/in·°F).

Thermal Conductivity0.05 W/m·K0.03 BTU/hr·ft·°F
Specific Heat Capacity1,420 J/kg·K0.34 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)-3 µm/m·K-1.7 µin/in·°F
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F
Flammability (UL 94)Self-extinguishing; does not melt or drip, chars above ~430 °C
Limiting Oxygen Index29%
Max Service Temperature (short-term)300°C572 °F

Electrical4

Kevlar 149 UD-EP has an electrical resistivity of 1×10¹³ Ω·m.

Electrical Resistivity1×10¹³ Ω·m3.94×10²⁰ µΩ·in
Dielectric Constant (1 MHz)4
Dissipation Factor (1 MHz)0.01
Volume Resistivity1×10¹⁵ Ω·cm

Chemical & Environmental3

Corrosion resistance is good (65/100), worse than 72% of composite grades. UV resistance is poor.

Corrosion ResistanceGood65/100
UV / Weathering ResistancePoor25/100
Chemical Resistance SummaryGood against hydrocarbons, solvents, oils and most salt solutions; attacked by strong acids and strong alkalis, degraded by hypochlorite bleach and by prolonged UV exposure — must be pigmented, coated or shielded outdoors.

Sustainability4

Producing a kilogram of Kevlar 149 UD-EP takes about 285 MJ of energy and emits 16 kg of CO₂ — more than 65% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)285 MJ/kg122,528 BTU/lb
Embodied Carbon (primary production)16 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content0%

Manufacturability2

Kevlar 149 UD-EP's machinability is poor (22/100, worse than 73% of composite grades).

MachinabilityPoor22/100
PolishabilityPoor25/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Kevlar 149 UD-EP

Is Kevlar 149 easy to machine?

Cut with hot knife, ultrasonic blade or shear-type scissors; drill laminates with special aramid (C-point/brad) drills and backing plate to avoid fuzz and delamination.

Can Kevlar 149 be welded?

Not weldable — join by adhesive bonding, mechanical fasteners with bushings, or co-cured composite splices.

Can Kevlar 149 be formed, bent or molded?

Processed as prepreg autoclave lay-up, RTM/VARTM or filament winding; the fiber is difficult to wet out and cannot be hot-formed, so drape and tack are controlled by the matrix.

What surface finishes work on Kevlar 149?

Seal cut edges with resin or edge tape to stop wicking and fuzzing; paint or gelcoat with UV-blocking pigment since bare aramid yellows and loses strength in sunlight.

Kevlar 149 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
finish / sizingSurface finish level depends on yarn type (standard, epoxy-compatible, rubber-compatible)0.1 – 10.5
poly(p-phenylene terephthalamide) (PPTA)Condensation polymer of p-phenylenediamine and terephthaloyl chloride; Kevlar 149 has the highest crystallinity/orientation of the seriesbalance—

Kevlar 149 UD-EP — frequently asked

What is Kevlar 149 UD-EP used for?

Kevlar 149 UD-EP is typically used for high-stiffness aerospace parts, pressure vessels and specialty ropes. In short: stiffest para-aramid grade; lowest aramid moisture pickup; hard to wet out.

What is the tensile strength of Kevlar 149 UD-EP?

Kevlar 149 UD-EP has a typical tensile strength of 1,750 MPa (254 ksi) — stronger than 76% of composite grades. Strength varies by condition: see the 2 listed tempers.

Is Kevlar 149 UD-EP easy to machine?

Not especially — machinability is rated poor (22/100, worse than 73% of composite grades). Cut with hot knife, ultrasonic blade or shear-type scissors; drill laminates with special aramid (C-point/brad) drills and backing plate to avoid fuzz and delamination.

Can Kevlar 149 UD-EP be welded?

Not weldable — join by adhesive bonding, mechanical fasteners with bushings, or co-cured composite splices.

What surface finishes work on Kevlar 149 UD-EP?

Seal cut edges with resin or edge tape to stop wicking and fuzzing; paint or gelcoat with UV-blocking pigment since bare aramid yellows and loses strength in sunlight.

Can Kevlar 149 UD-EP be formed, bent or molded?

Processed as prepreg autoclave lay-up, RTM/VARTM or filament winding; the fiber is difficult to wet out and cannot be hot-formed, so drape and tack are controlled by the matrix.

What is the maximum service temperature of Kevlar 149 UD-EP?

Kevlar 149 UD-EP is rated for continuous use to about 120°C (248 °F), and briefly to 300°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Kevlar Technical Guide (aramid fiber properties, K29/K49/K149) — DuPont (2017)
  2. ASM Handbook Vol. 21: Composites — ASM International (2001)
  3. ASTM D7269 — Tensile Testing of Aramid Yarns — ASTM International (2020)
  4. MatWeb / CES EduPack aramid fiber and aramid-epoxy laminate records — MatWeb LLC / Granta (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.