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Kevlar 149 vs Nomex

Composite · grade comparison

Kevlar 149 and Nomex are both composite grades. Kevlar 149 is the stronger of the two: tensile strength 3,400 MPa (493 ksi) against 90 MPa (13.1 ksi) for Nomex, about 38 times as much. In exchange, Nomex is the more ductile: elongation 12% versus 1.5% for Kevlar 149. Nomex is lighter (1.1 g/cm³ vs 1.47 g/cm³ for Kevlar 149) and Kevlar 149 is stiffer (175 GPa vs 2.5 GPa). On the shop floor, Nomex machines more easily (fair vs poor).

Kevlar 149Choose it when strength drives the design.

NomexChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Kevlar 149 vs Nomex: properties

Kevlar 149Nomex

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

175 GPa25.4 Msi
2.5 GPa0.36 Msi

Shear Modulus

2 GPa0.29 Msi
—

Poisson's Ratio

0.36
—

Tensile Strength (Ultimate)

3,400 MPa493 ksi
90 MPa13.1 ksi

Elongation at Break

1.5%
12%

Compressive Strength

400 MPa58 ksi
—

Tear Strength

—
20 kN/m114 lbf/in

Physical

Density and transition temperatures.

Density

1.47 g/cm³0.05 lb/in³
1.1 g/cm³0.04 lb/in³

Glass Transition (Tg)

360°C680 °F
275°C527 °F

Water Absorption (24 h)

1%
4.5%

Water Absorption (Saturation)

1.5%
9%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.05 W/m·K0.03 BTU/hr·ft·°F
0.13 W/m·K0.08 BTU/hr·ft·°F

Specific Heat Capacity

1,420 J/kg·K0.34 BTU/lb·°F
1,200 J/kg·K0.29 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

-4 µm/m·K-2.2 µin/in·°F
17 µm/m·K9.4 µin/in·°F

Max Service Temperature (continuous)

180°C356 °F
220°C428 °F

Min Service Temperature

-196°C-321 °F
-70°C-94 °F

Limiting Oxygen Index

29%
28%

Same in both: Max Service Temperature (short-term) 300°C572 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Constant (1 MHz)

4
2.7

Dissipation Factor (1 MHz)

0.01
0.008

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁶ Ω·cm

Dielectric Strength

—
30 kV/mm762 V/mil

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

65 / 100
70 / 100

Same in both: UV / Weathering Resistance 25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
50 / 100

Polishability

25 / 100
10 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

285 MJ/kg122,528 BTU/lb
260 MJ/kg111,780 BTU/lb

Embodied Carbon (primary production)

16 kg CO₂/kg
11 kg CO₂/kg

Same in both: Embodied Water 400 L/kg47.9 gal/lb · Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

2,313 kN·m/kg
82 kN·m/kg

Specific Stiffness (E / density)

119 MN·m/kg
2.3 MN·m/kg

Thermal Diffusivity

0 mm²/s
0.1 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityKevlar 149Nomex
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Kevlar 149 vs Nomex — frequently asked

Is Kevlar 149 stronger than Nomex?

Yes. Kevlar 149 has a typical tensile strength of 3,400 MPa (493 ksi) against 90 MPa (13.1 ksi) for Nomex — about 38 times as much.

Which is cheaper, Kevlar 149 or Nomex?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Kevlar 149 or Nomex?

Nomex. Its machinability rates fair (50/100) against poor (25/100) for Kevlar 149.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Kevlar 149 and Nomex side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.