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Basalt Fiber vs Kevlar 149

Composite · grade comparison

Basalt Fiber and Kevlar 149 are both composite grades. Kevlar 149 is the stronger of the two: tensile strength 3,400 MPa (493 ksi) against 3,000 MPa (435 ksi) for Basalt Fiber, about 13% more. In exchange, Basalt Fiber is the more ductile: elongation 3.1% versus 1.5% for Kevlar 149. Kevlar 149 is lighter (1.47 g/cm³ vs 2.67 g/cm³ for Basalt Fiber) and Kevlar 149 is stiffer (175 GPa vs 89 GPa). On the shop floor, Basalt Fiber sits in a lower cost tier (standard, $$) than Kevlar 149 (high, $$$$).

Basalt FiberChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Kevlar 149Choose it when strength drives the design, or when weight is the constraint.

Basalt Fiber vs Kevlar 149: properties

Basalt FiberKevlar 149

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

89 GPa12.9 Msi
175 GPa25.4 Msi

Shear Modulus

35 GPa5.1 Msi
2 GPa0.29 Msi

Bulk Modulus

60 GPa8.7 Msi
—

Poisson's Ratio

0.26
0.36

Tensile Strength (Ultimate)

3,000 MPa435 ksi
3,400 MPa493 ksi

Elongation at Break

3.1%
1.5%

Compressive Strength

—
400 MPa58 ksi

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
1.47 g/cm³0.05 lb/in³

Water Absorption (24 h)

0.05%
1%

Water Absorption (Saturation)

0.1%
1.5%

Glass Transition (Tg)

—
360°C680 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.05 W/m·K0.03 BTU/hr·ft·°F

Specific Heat Capacity

840 J/kg·K0.2 BTU/lb·°F
1,420 J/kg·K0.34 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

8 µm/m·K4.4 µin/in·°F
-4 µm/m·K-2.2 µin/in·°F

Max Service Temperature (continuous)

600°C1,112 °F
180°C356 °F

Min Service Temperature

-260°C-436 °F
-196°C-321 °F

Limiting Oxygen Index

100%
29%

Max Service Temperature (short-term)

900°C1,652 °F
300°C572 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁵ Ω·cm

Dielectric Constant (1 MHz)

—
4

Dissipation Factor (1 MHz)

—
0.01

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
65 / 100

UV / Weathering Resistance

95 / 100
25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Polishability

—
25 / 100

Same in both: Machinability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

22 MJ/kg9,458 BTU/lb
285 MJ/kg122,528 BTU/lb

Embodied Carbon (primary production)

1.8 kg CO₂/kg
16 kg CO₂/kg

Embodied Water

25 L/kg3 gal/lb
400 L/kg47.9 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

1,124 kN·m/kg
2,313 kN·m/kg

Specific Stiffness (E / density)

33.3 MN·m/kg
119 MN·m/kg

Same in both: Thermal Diffusivity 0 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityBasalt FiberKevlar 149
Default condition——
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——

Basalt Fiber vs Kevlar 149 — frequently asked

Is Kevlar 149 stronger than Basalt Fiber?

Yes. Kevlar 149 has a typical tensile strength of 3,400 MPa (493 ksi) against 3,000 MPa (435 ksi) for Basalt Fiber — about 13% more.

Which is cheaper, Basalt Fiber or Kevlar 149?

Basalt Fiber is the lower-cost material: it sits in the standard tier ($$) while Kevlar 149 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose Basalt Fiber over Kevlar 149?

Pick Basalt Fiber when the part is bent, formed or impact-loaded, or when the part sees heat. Pick Kevlar 149 when strength drives the design, or when weight is the constraint.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Basalt Fiber and Kevlar 149 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.